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Old Aug 24, 2022 | 10:32 AM
  #21  
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PJC
i think you should first check positive voltage at the left side fuse box holder. If you don’t have voltage at that point, we will have to figure out where the voltage (wire) comes from. I know you previously mentioned checking the fuse box / fuse holder. Did you have one test lead on the left terminal and the other test lead to a known ground? You can use a volt meter or a test light, but you have to be touching some metal part under the dash to get a ground, along with the metal fuse holder, the headlight switch does not need to be pulled out.
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Old Aug 24, 2022 | 10:43 AM
  #22  
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What @Eliredandblack suggested is a much easier first check. I find it helpful to take the seat out when working under the dash. Some folks line up platforms to lay flat at an angle.

Anyway, I meant to test the leads as best you can before removing the new switch. I don't know if you can in a 72. There may be more room in an 80, so I dont mean to suggest something imppssible.
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Old Aug 24, 2022 | 11:16 AM
  #23  
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Originally Posted by pjcavalli043
bikespace
I installed a new headlight switch last month. everything works (headlights, parking lights and courtesy lights) but not the interior lights (speed-0, rpm, all the gauges).
I will try all that you suggested with respect to new fuse and clean contacts.
thank you for the schematics. I will print them out.
I do have a question. My car is a '72. is there any info that tells me where and what the grounds are look like (pictures/drawings) for the dash and gauges?
I've sent Papawana an email last Sat.
thx
pjc
Since you just did the headlight switch change; do you recall what holds the round black plastic bezel (says "Lights" on it) to the instrument panel? I was turning light switch on and off repeatedly a few days ago while troubleshooting headlight vacuum issue and noticed that bezel was loose. Thanks in advance, ElCran
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Old Aug 26, 2022 | 08:32 AM
  #24  
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The round black plastic bezel has a broken piece that holds the headlight switch to the dash panel. In order to see the problem, you need to remove the push/pull **** from the headlight switch. there is an excellent YouTube video the shows you how you can fix it.
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Old Aug 26, 2022 | 08:43 AM
  #25  
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pJC

With all my long winded posts, you may have missed a comment about a piece of metal/arm on the back of the headlight switch that touches the metal back of the speedo housing. This piece of metal is the Ground for the headlight switch, I noticed that Elcran mentioned that his bezel was broken, and the metal being loose could cause your problem. If you don’t want to tear into the dash, a bore scope camera may come in handy. HD has them and you can use it for other problems down the road.
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Old Aug 26, 2022 | 08:57 AM
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Is there any way to reach that release button for the headlight switch plunger/rod from underneath (without breaking dash loose)?
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Old Aug 26, 2022 | 09:49 AM
  #27  
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I never tried from below, since my car is a convertible there is a brace under the drivers side dash. You can remove the door threshold, then the plastic kick panel. Next remove the screws on the drivers dash pad, also the bottom plastic piece under the steering column. Remove the two screws on the inside of the center gauge cluster. I also may have remove the screw holding the trip reset/vac override. After doing all the above, you should be able to pull the dad out enough to push the button to release the headlight ****. I assume you have, or made the tool to unscrew the special nut that holds the bezel/switch in the dash. Make sure you have the metal arm Ground orientated so it touches the speedo metal housing.
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Old Aug 27, 2022 | 11:25 AM
  #28  
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Eli, Here's the latest episode on the interior lights. I checked the ground strap that goes around the headlight sw. and it's in place.
This morning I tried another approach. I ran a jumper from the batt + to the left side of the fuse holder (with new fuse). Measured 12 volts applied at the fuse with a voltmeter. I turned on the ignition sw. and pulled the headlight sw, to the parking lights position. Turned the potentiometer from low to high. No interior lights came on.
Next, I added another jumper from the Dk. green (should be the hot) wire in the headlight sw, connector to the jumper at the fuse panel (my thinking was to get 12 volts up to the headlight sw). I turned on the ignition sw and pulled the headlight sw. to the parking light position. I turned the potentiometer from high to low. No interior lights came on. However, the left directional light came on and went from low to high as I turned the pot. The directional light lever was in the neutral position I also heard a clicking sound from under the dash. similar to a relay cycling. Don't know what any of this means.
My car was owned by numerous people and the wiring under dash has been changed over the years. Not a nice problem to solve.
To all my forum friends who have tried to help me, a big thank you!!
pjc
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