C3 General General C3 Corvette Discussion not covered in Tech
Sponsored by:
Sponsored by:

Driveshaft/Halfshaft question

Thread Tools
 
Search this Thread
 
Old Aug 15, 2021 | 03:54 PM
  #1  
zblackz06's Avatar
zblackz06
Thread Starter
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: May 2016
Posts: 492
Likes: 35
From: Norwalk, Ct
Default Driveshaft/Halfshaft question

Hey guys I had started replacing my u-joints in both my drive and half shafts and had two strange happen that I have never seen before in all my years of replacing u-joints.
1-After installing a u-joint in one of my halfshafts I noticed that the joint caps almost fell into place like the opening had been enlarged...now I am used to having to tap the joint caps into place with a hammer but nothing the caps are installed as I cycle the joint I can actually see the cap rotate in the housing.Is this ok or do I need to replace the shaft?
2- How easy is it to bent the ears that hold the caps in place?.. I have one shaft that despite my best efforts I cannot get the cap in far enought to install the retaining spring, it's close to not close enough.
3- is there specific way the driveshaft goes back into the car meaning one end of the shaft has balancing weights on it while the other end doesn't. Does the weighted side go towards the trans or the rearend?.
Reply
Old Aug 15, 2021 | 08:30 PM
  #2  
loup68's Avatar
loup68
Melting Slicks
Supporting Lifetime
10 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Jan 2012
Posts: 3,041
Likes: 505
From: myrtle beach sc
Army
Default

The cap should not be able to rotate in the hole. Lou.
Reply
Old Aug 15, 2021 | 09:40 PM
  #3  
69L88's Avatar
69L88
Melting Slicks
15 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Nov 2006
Posts: 3,416
Likes: 1,825
From: Apple Valley, MN
Default

It is unlikely you can bend the ears on the driveshaft but nothing is impossible if you try hard enough. The flanges, on the other hand, are easily bent which may be your issue but hard to be certain without a picture.

The shaft can be installed either way.
Reply
Old Aug 15, 2021 | 11:13 PM
  #4  
doorgunner's Avatar
doorgunner
2026 Loser of the Year
Supporting Member
10 Year Member
Veteran: Army
Photogenic
Photoriffic
 
Joined: Sep 2013
Posts: 36,607
Likes: 7,053
From: New Or-leens Loo-z-anna
Default

Originally Posted by loup68
The cap should not be able to rotate in the hole. Lou.
True!
IF the cap rotates on the needle bearings it can seize and break the shaft.
Reply
Old Aug 16, 2021 | 06:12 AM
  #5  
zblackz06's Avatar
zblackz06
Thread Starter
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: May 2016
Posts: 492
Likes: 35
From: Norwalk, Ct
Default

Guys could it be that the some of the joint caps are a little underize ?, my old joints were it there pretty snug and slightly rusted in place.
I purchased the set from a well known Corvette reproduction company.
Reply
Old Aug 16, 2021 | 07:29 AM
  #6  
Mr D.'s Avatar
Mr D.
Team Owner
Supporting Lifetime Gold
20 Year Member
Veteran: Navy
Community Builder
Liked
 
Joined: Mar 2002
Posts: 44,693
Likes: 1,834
From: Huntsville AL
Default

If you can actually see the cap rotate than the hole is oversize or the U-Joint is undersize, I would lean towards a bad hole. As for the retaining spring issue I'm assuming this is on the flange side, if so you have a bent flange.

Sounds like you need to disassemble and start over.
Reply
Old Aug 16, 2021 | 07:42 AM
  #7  
zblackz06's Avatar
zblackz06
Thread Starter
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: May 2016
Posts: 492
Likes: 35
From: Norwalk, Ct
Default

Originally Posted by Mr D.
If you can actually see the cap rotate than the hole is oversize or the U-Joint is undersize, I would lean towards a bad hole. As for the retaining spring issue I'm assuming this is on the flange side, if so you have a bent flange.

Sounds like you need to disassemble and start over.
I tried that, swapped the Joints and caps and no luck, the prior joints fit nice and snug.
Reply
Old Aug 16, 2021 | 07:56 AM
  #8  
69L88's Avatar
69L88
Melting Slicks
15 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Nov 2006
Posts: 3,416
Likes: 1,825
From: Apple Valley, MN
Default

Are your replacement u-joints made by Spicer? Made in USA (or at least in the Western Hemisphere?)

If not, get Spicers. I buy mine from Denny’s Driveshaft.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-1

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-2

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-3

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-4

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-5

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-6

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-7

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-8

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-9

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
Old Aug 16, 2021 | 08:19 AM
  #9  
zblackz06's Avatar
zblackz06
Thread Starter
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: May 2016
Posts: 492
Likes: 35
From: Norwalk, Ct
Default

Originally Posted by 69L88
Are your replacement u-joints made by Spicer? Made in USA (or at least in the Western Hemisphere?)

If not, get Spicers. I buy mine from Denny’s Driveshaft.
I got them from Paragon and there doesn't seem to be a name brand name on the joints. I may try and get spicers and see if they fit better.
Reply
Old Aug 16, 2021 | 08:23 AM
  #10  
Mr D.'s Avatar
Mr D.
Team Owner
Supporting Lifetime Gold
20 Year Member
Veteran: Navy
Community Builder
Liked
 
Joined: Mar 2002
Posts: 44,693
Likes: 1,834
From: Huntsville AL
Default

At this point all you can do is try another u-joint from a different source and see what that does for you.
Reply
Old Aug 16, 2021 | 08:36 AM
  #11  
leadfoot4's Avatar
leadfoot4
Team Owner
25 Year Member
Active Streak: 60 Days
Active Streak: 90 Days
Community Builder
 
Joined: May 2001
Posts: 87,404
Likes: 1,595
From: Western NY
Default

OP, if you're trying to determine if you might have "tweaked" something, when replacing the joints, try pressing one or two of your old caps in place, to see if they fit snugly. Or, get a micrometer, and measure their OD, and compare it to your new caps.
Reply
Old Aug 16, 2021 | 10:00 AM
  #12  
GTR1999's Avatar
GTR1999
Tech Contributor
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 1999
Posts: 15,188
Likes: 4,010
From: Connecticut, USA
Default

You have to measure the caps and yoke. Spicers are the best, some places sell cheaper parts in name and quality so simple measurement between the new and old if you still have them should show what is going on. If the yokes were cleaned it's possible they were made oversize.
Reply
Old Aug 16, 2021 | 11:50 AM
  #13  
loup68's Avatar
loup68
Melting Slicks
Supporting Lifetime
10 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Jan 2012
Posts: 3,041
Likes: 505
From: myrtle beach sc
Army
Default

Years ago I used my torch to remove a very hard to remove U joint. Years later I had a very funny song coming from the rear on the freeway. I replaced the whole half shaft and found out that the holes were worn out on both the flange and the one end of the half shaft. I am sure that it was because I had heated up both parts to get the U joint out and it never contracted enough when it cooled off. Lou.
Reply
Old Aug 16, 2021 | 12:02 PM
  #14  
zblackz06's Avatar
zblackz06
Thread Starter
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: May 2016
Posts: 492
Likes: 35
From: Norwalk, Ct
Default

I just tried a new set of Spicers and I have the same result so I think my next option is to replace the halfshaft.
Reply
Old Aug 16, 2021 | 10:47 PM
  #15  
GTR1999's Avatar
GTR1999
Tech Contributor
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 1999
Posts: 15,188
Likes: 4,010
From: Connecticut, USA
Default

If the new spicer caps are loose then you need good used GM shafts to replace them. They are common to find.
Reply
Old Aug 16, 2021 | 10:50 PM
  #16  
GTR1999's Avatar
GTR1999
Tech Contributor
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 1999
Posts: 15,188
Likes: 4,010
From: Connecticut, USA
Default

Originally Posted by loup68
Years ago I used my torch to remove a very hard to remove U joint. Years later I had a very funny song coming from the rear on the freeway. I replaced the whole half shaft and found out that the holes were worn out on both the flange and the one end of the half shaft. I am sure that it was because I had heated up both parts to get the U joint out and it never contracted enough when it cooled off. Lou.
Lou
While anything is possible I can say I have burnt out old joints for years without any issue with the flange or yokes. I have found worn yokes before and after cleaning them.
Reply
Old Aug 16, 2021 | 11:44 PM
  #17  
doorgunner's Avatar
doorgunner
2026 Loser of the Year
Supporting Member
10 Year Member
Veteran: Army
Photogenic
Photoriffic
 
Joined: Sep 2013
Posts: 36,607
Likes: 7,053
From: New Or-leens Loo-z-anna
Default

Maybe Lou baked all the crud out of the cap holes I.D.s causing a loose fit on the new caps
Reply
Old Aug 17, 2021 | 01:41 PM
  #18  
loup68's Avatar
loup68
Melting Slicks
Supporting Lifetime
10 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Jan 2012
Posts: 3,041
Likes: 505
From: myrtle beach sc
Army
Default

This happened about three years ago. These were my original 68 half shafts with well over 100,000 miles on them. I had greasable U joints on them after the factory ones gave out. The noise was a sound on the freeway only and it would sing and it kept changing its pitch slightly, back and forth. I remember needing my oxy/ acet torch to heat up the ears only on one end of one half shaft. I changed out the originals and that is what I found only one one end with the flange. Too much of a coincedence in my book. The holes were very loose on both ends of the one outer U joint. Lou.
Reply
Old Aug 17, 2021 | 02:44 PM
  #19  
zblackz06's Avatar
zblackz06
Thread Starter
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: May 2016
Posts: 492
Likes: 35
From: Norwalk, Ct
Default

Originally Posted by loup68
This happened about three years ago. These were my original 68 half shafts with well over 100,000 miles on them. I had greasable U joints on them after the factory ones gave out. The noise was a sound on the freeway only and it would sing and it kept changing its pitch slightly, back and forth. I remember needing my oxy/ acet torch to heat up the ears only on one end of one half shaft. I changed out the originals and that is what I found only one one end with the flange. Too much of a coincedence in my book. The holes were very loose on both ends of the one outer U joint. Lou.
I just went and ordered a new halfshaft today, but it was interesting because on the ouster end of the halfshaft I could partially insert the joint cap and the lightest hammer hit would send it home and of course when I cycled the U-Joint the cap would actually rotate in the hole.
Reply

Get notified of new replies

To Driveshaft/Halfshaft question





All times are GMT -4. The time now is 01:46 AM.

story-0
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-1
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-2
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-3
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-4
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-5
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-6
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-7
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-8
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-9
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE