C3 General General C3 Corvette Discussion not covered in Tech
Sponsored by:
Sponsored by:

headlight vacuum question

Thread Tools
 
Search this Thread
 
Old Nov 6, 2023 | 07:30 PM
  #1  
1971CorvetteII's Avatar
1971CorvetteII
Thread Starter
Instructor
 
Joined: Feb 2011
Posts: 186
Likes: 63
From: a little West of Houston Texas
Default headlight vacuum question

working on different areas as parts show up, wipers, drivers dash, vacuum lines, have a question on vacuum lines

Vacuum tank has 3 ports, 1 is vacuum source, the other 2 out of the vacuum tank run to, green & yellow to each relay

Any reason to run 2 separate lines towards the front ?
I am thinking of running 1 line towards the headlights & splicing a (T) near the relays eliminating 1 line, this would mimic the line running from the over ride switch under the dash
As I see it I am just relocating a (T) down stream


Any vacuum experts see an issue with this idea ?
Guess I'll hook up the vacuum pump tomorrow to see if & how well it works


Reply
Old Nov 6, 2023 | 07:49 PM
  #2  
Mooser's Avatar
Mooser
Race Director
10 Year Member
 
Joined: Apr 2011
Posts: 11,183
Likes: 3,335
From: North of Toronto - Ontario
Default

I would expect that the reason they ran two lines is either for volume (or lack of volume since it's a vacuum
The actuators need to move a certain amount of air (or vacuum) to move the lights and if you're pulling that through a smaller dia hose it takes whatever time to move that air. To move twice the amount of air through one small hose should take twice as long type of idea and larger diameter vacuum hoses become stiffer (to prevent collapse)
So in theory, if you ran a larger diameter hose it should still function as intended. Maybe the newer silicone hoses can be larger and still flexible?

Anyway, that's my wild *** guess
M
Reply
Old Nov 6, 2023 | 08:00 PM
  #3  
1971CorvetteII's Avatar
1971CorvetteII
Thread Starter
Instructor
 
Joined: Feb 2011
Posts: 186
Likes: 63
From: a little West of Houston Texas
Default

Originally Posted by Mooser
I would expect that the reason they ran two lines is either for volume (or lack of volume since it's a vacuum
The actuators need to move a certain amount of air (or vacuum) to move the lights and if you're pulling that through a smaller dia hose it takes whatever time to move that air. To move twice the amount of air through one small hose should take twice as long type of idea and larger diameter vacuum hoses become stiffer (to prevent collapse)
So in theory, if you ran a larger diameter hose it should still function as intended. Maybe the newer silicone hoses can be larger and still flexible?

Anyway, that's my wild *** guess
M
If you look at the picture 1 of the line (Ts) off to go to the relay on the passenger side, I think I doing the same as that although the wiper door is only 1 valve
I'll give it a try tomorrow & see how well they operate, they are 3/8" (i think) fairly large, maybe 5/8" heater hose LOL

Appreciate

Will report back tomorrow with outcome.
Reply
Old Nov 6, 2023 | 09:01 PM
  #4  
C3 Stroker's Avatar
C3 Stroker
Safety Car
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2004
Posts: 3,926
Likes: 739
From: Youngstown Ohio
Default

You can run one line to the front, 1969 did. Mine was like this.........



Reply
Old Nov 6, 2023 | 09:07 PM
  #5  
1971CorvetteII's Avatar
1971CorvetteII
Thread Starter
Instructor
 
Joined: Feb 2011
Posts: 186
Likes: 63
From: a little West of Houston Texas
Default

Originally Posted by C3 Stroker
You can run one line to the front, 1969 did. Mine was like this.........
with only 1 relay valve, I have 2, will see tomorrow, Appreciate the comment, I didn't realize that.

How many ports do you have ?
1 pulling vacuum from motor & then what ?
Reply
Old Nov 6, 2023 | 09:18 PM
  #6  
C3 Stroker's Avatar
C3 Stroker
Safety Car
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2004
Posts: 3,926
Likes: 739
From: Youngstown Ohio
Default

OK, I forgot you have a '71 with 2 relay valves. My vac tank has only 2 ports, as pictured. One port in, pulling vac from the engine, and one port out going to everywhere else. Actually, my tank is disconnected, I have converted to electric headlight and wiper doors.
Reply
Old Nov 6, 2023 | 09:20 PM
  #7  
nwav8tor's Avatar
nwav8tor
Old Fart Pilot
Supporting Lifetime
Veteran: Air Force
15 Year Member
Loved
Top Answer: 1
 
Joined: Apr 2010
Posts: 1,925
Likes: 993
From: Spokane, WA
Default

Just wondering why you'd want to change from the way it was initially designed and built? What are you hoping to accomplish other than saving on the amount of hose to run?
Reply
Old Nov 7, 2023 | 10:17 AM
  #8  
1971CorvetteII's Avatar
1971CorvetteII
Thread Starter
Instructor
 
Joined: Feb 2011
Posts: 186
Likes: 63
From: a little West of Houston Texas
Default

Originally Posted by nwav8tor
Just wondering why you'd want to change from the way it was initially designed and built? What are you hoping to accomplish other than saving on the amount of hose to run?
Just cleaning up 1 hose = 1 hose less to route in the clips = less weight how's that, now to find good quality lightweight made in the USA inexpensive calipers = maybe I can drill lighting holes in mine.
If it works great, if not I'll keep 2 lines going forward.
As I tell everyone = it's your car do it your way, well it's my car and if I can eliminate / change 1 small item and the system works like the factory = I'm back to cleaning up the engine compartment

Why did Chevy continue to upgrade & change their products ? & look where we are today = C8s

Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Nov 7, 2023 | 11:46 AM
  #9  
Richard454's Avatar
Richard454
Le Mans Master
20 Year Member
Active Streak: 30 Days
Top Answer: 1
Top Answer: 3
 
Joined: May 2003
Posts: 8,877
Likes: 3,556
From: Fernandina Beach FL
2023 Restomod of the Year finalist
2020 C3 of the Year Winner - Modified
Default

Originally Posted by 1971CorvetteII
Just cleaning up 1 hose = 1 hose less to route in the clips = less weight how's that, now to find good quality lightweight made in the USA inexpensive calipers = maybe I can drill lighting holes in mine.
If it works great, if not I'll keep 2 lines going forward.
As I tell everyone = it's your car do it your way, well it's my car and if I can eliminate / change 1 small item and the system works like the factory = I'm back to cleaning up the engine compartment

Why did Chevy continue to upgrade & change their products ? & look where we are today = C8s
I have a 71 as well-No vacuum lines or tank here...and with the extra room I added 4 more cylinders- and it even weighs less-



Reply
Old Nov 7, 2023 | 08:25 PM
  #10  
jpatrick62's Avatar
jpatrick62
Burning Brakes
Photogenic
Photoriffic
Liked
Loved
 
Joined: Jul 2018
Posts: 979
Likes: 258
From: Maryland
Default

The 69s had only 1 vac source that ran to a vac port switch in the front. That vac port switch then fed both headlight actuators, so it can work. GM probably tried to improve the system for 70/71 so I'll assume the 2 vac source change was implemented to improve the system.
Reply
Old Nov 7, 2023 | 08:34 PM
  #11  
Mooser's Avatar
Mooser
Race Director
10 Year Member
 
Joined: Apr 2011
Posts: 11,183
Likes: 3,335
From: North of Toronto - Ontario
Default

Originally Posted by jpatrick62
The 69s had only 1 vac source that ran to a vac port switch in the front. That vac port switch then fed both headlight actuators, so it can work. GM probably tried to improve the system for 70/71 so I'll assume the 2 vac source change was implemented to improve the system.


They didn't add another penny (relay, hose, etc) unless they had to.
M
Reply
Old Nov 8, 2023 | 01:24 PM
  #12  
bacevedo's Avatar
bacevedo
Advanced
All Eyes On Me
Liked
 
Joined: Sep 2023
Posts: 66
Likes: 22
Default 69 - 1 vacuum line

Ditto on jpatrick62 ... Here is the vacuum diagram I got with my hose kit..16/17 run to the tank.
..
Reply
Old Nov 8, 2023 | 05:49 PM
  #13  
loup68's Avatar
loup68
Melting Slicks
Supporting Lifetime
10 Year Member
Veteran: Army
Liked
Community Favorite
 
Joined: Jan 2012
Posts: 3,039
Likes: 504
From: myrtle beach sc
Army
Default

I have a 68 and it is the same as the 69 FOR ONCE!!! Nothing on my coupe is the same as a 69, for the uninformed. Someone must have complained about how long it takes the headlight doors to come up. That is the only reason that I can see for adding the second relay and hoses. It does take a little while, but who is in a race to have their headlights pop up and turn on? Lou.
Reply
Old Jun 22, 2025 | 08:39 AM
  #14  
ScottinMaine's Avatar
ScottinMaine
Instructor
Supporting Member
Veteran: Navy
All Eyes On Me
Liked
Loved
 
Joined: Apr 2018
Posts: 165
Likes: 92
From: Buxton ME
Default

The way I understand it is one hose is vacuum supply and one is signal from the light switch to the relay. At least that's how it looks on my '77.
Reply
Old Jun 23, 2025 | 04:43 AM
  #15  
4-vettes's Avatar
4-vettes
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Nov 2006
Posts: 13,258
Likes: 7,847
From: Sunshine Coast, Queensland, Australia
2025 C3 of the Year Finalist - Modified
2024 C3 of the Year Finalist- Modified
2022 C3 of the Year Finalist - Modified
Cruise-In VIII Veteran
Default

Interesting idea to revive this old thread instead of simply starting a new one.
But yes. The small line to the relays from the headlight and override switches is basically the switching line. The large line is vacuum supply to the actuators.
Reply
Old Jun 23, 2025 | 08:41 AM
  #16  
ScottinMaine's Avatar
ScottinMaine
Instructor
Supporting Member
Veteran: Navy
All Eyes On Me
Liked
Loved
 
Joined: Apr 2018
Posts: 165
Likes: 92
From: Buxton ME
Default

Huh, I see that now, coulda swore it popped up in my follow list......
Reply

Get notified of new replies

To headlight vacuum question





All times are GMT -4. The time now is 07:59 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE