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Differential clutch pack question

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Old Dec 11, 2025 | 10:49 AM
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Default Differential clutch pack question

I am looking to rebuild my diff for my "71 in the next couple of weeks to continue my rear end refresh. I have no idea what state any of the internals are currently in and plan to put new bearings in as well as seals....etc.

I also plan to redo the LSD with new clutch pack too, but I have seen a number of different clutch pack options, either carbon fiber in the $200 range or steel in the $400 range. I have seen the comments that the carbon clutch packs are not good, but have never seen a reasoning? Why are they considered garbage? I have also read that the steel clutch packs wear out in 60k miles?!

Any insights would be appreciated.
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Old Dec 11, 2025 | 11:12 AM
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Originally Posted by One_rough_74
I am looking to rebuild my diff for my "71 in the next couple of weeks to continue my rear end refresh. I have no idea what state any of the internals are currently in and plan to put new bearings in as well as seals....etc.

I also plan to redo the LSD with new clutch pack too, but I have seen a number of different clutch pack options, either carbon fiber in the $200 range or steel in the $400 range. I have seen the comments that the carbon clutch packs are not good, but have never seen a reasoning? Why are they considered garbage? I have also read that the steel clutch packs wear out in 60k miles?!

Any insights would be appreciated.
The top rebuilder in this group, Gary Ramadei, uses steel and has had no complaints. You can reach him directly at gtrvette1999@gmail.com
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Old Dec 11, 2025 | 11:23 AM
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1971 Eaton Posi

You may have solid steel clutches or what I call snowflake clutches since they look like a paper snowflake from grade school days. Most 71's had solid steels. The 72-79 had the snowflake clutches and they were an attempt to resolve posi chatter, which was a problem with this posi setup since 1965. It didn't work and only made the clutches weaker, often with abuse they broke into pieces.

You need to first confirm the posi isn't cracked, if you find a crack, even a small one, the posi is junk and needs to be replaced. If the posi checks out you can use it as is, I never do and install new clutches.
New clutch choices today
  1. Snowflakes- yes vendors are still selling them even though they are known to break
  2. Solid steels, I use these all the time. I tune posi's using these clutches.
  3. Fiber, I have plenty of these in stock at low prices, but I rarely use them. They resolved the issue of posi chatter because they smudge at every turn. Over time the fiber ends up in the oil, the clutches have play and they start to chatter again. They cannot be tuned, only used with the heavy springs they come with. At that point the answer is to buy another clutch kit and install it. Not what I would recommend but some like them. Most don't know anything about them.
How you build the posi will make a huge difference in how it operates and lasts. You can follow the manuals and get an ok job at best or Do what Tom Watt and myself have done for decades, tune them. Do it right they outperform and last, do it wrong and you will either have an open diff, excessive axle endplay, or break the spiders. It is more than leaving out the spring pack and I once taught guys how to do them, but no more.

Whoever said solid steel clutches only last 60k miles is clueless.
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Old Dec 11, 2025 | 11:27 AM
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The carbon plates typically will wear out at twice the rate of steel. When cold, they will slip as they need to be at operating temperature to function as designed.

Measure your steel plates. They may be good for reuse.
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Old Dec 11, 2025 | 05:18 PM
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Here are the clutch types used in Eaton posi's, 65-79 and aftermarket.

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Old Dec 11, 2025 | 06:23 PM
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Originally Posted by 69L88
The carbon plates typically will wear out at twice the rate of steel. When cold, they will slip as they need to be at operating temperature to function as designed.

Measure your steel plates. They may be good for reuse.
Thx for your service Kevin.
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Old Dec 11, 2025 | 11:07 PM
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Thanks for all the good answers!
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