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Found this when I pulled the differential this weekend...
Also it looks like the bolts I got with my new spring were a tad long...
I have no idea why the sideyoke failed as it was no more than 2 years old and I mostly drive like the 50 year old I am, no hard launches or screeching turns. I can only surmise it was a metalurgical failure.
I'm replacing the yokes w/ HD capped units and replacing the differential as there was other general wear. My question is can the cover be welded?
I just bought a used stick welder to attach the crossmember I cut out but have no experience with cast iron.
Not good. The yoke looks like original one that just failed? When rebuilt they only replace the tip, I don't think the yokes are machined that deep?
Use a new HD cover. Check with Muskegon, we ran a group purchase here a few years ago for $50 each I think.
Gary