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Rear Rotor Removel

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Old Mar 9, 2005 | 12:20 AM
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Default Rear Rotor Removel

I drilled the 5 rivets out of each rear rotor on a 75, but the rotor will not come off.

Do I need to take off the trailing arm and use a press or can I get a gear puller on the rotors? What is the best method?

I believe the brake have rusted in the pulled position. I used a dead blow hammer with no luck.

Any help is appreciated, Dave
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Old Mar 9, 2005 | 12:31 AM
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I'll assume you've adjusted the star wheel to take the pressure off the drum. The first time I had to remove mine, the left one came right off but the right was seized like yours. I used a large three jaw puller and a rubber mallet. Tighten, bang around for awhile, tighten, bang. When it comes loose, it'll come all at once so don't sit too close and put some padding down.
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Old Mar 9, 2005 | 07:16 AM
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Originally Posted by blewbyu16
I drilled the 5 rivets out of each rear rotor on a 75, but the rotor will not come off.

Do I need to take off the trailing arm and use a press or can I get a gear puller on the rotors? What is the best method?

I believe the brake have rusted in the pulled position. I used a dead blow hammer with no luck.

Any help is appreciated, Dave
Did you back off the emergency brake? If the E brake pads are set up against the inner hub of the rotors it will be very difficult to get them off. If you can rotate the rotor freely it may just be rusted to the hub. The usual dead blows with a BFH, repeated around the circumference of the rotor. It may take repeated attempts but it will come off.
Gary
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Old Mar 9, 2005 | 08:37 AM
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Should the rotor be indexed to the axle before removing? I thought GM trued them to remove excessive runout as an indexed set.

Jim
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Old Mar 9, 2005 | 08:59 AM
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Originally Posted by jimvette999
Should the rotor be indexed to the axle before removing? I thought GM trued them to remove excessive runout as an indexed set.

Jim
You could dab or spray some paint on one of the wheel studs/rotor to allow return of the rotor to the correct position on the spindle.
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Old Mar 9, 2005 | 11:11 AM
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I always mark something I take apart so it goes back together as original. When replacing you should still use a dial indicator and indicate runout and adjust with shims.
I also drill the rivit holes really large to be sure and also to take weight out. LOL
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Old Mar 9, 2005 | 11:40 AM
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You shouldn't have to, but whatever makes you feel comfortable.
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Old Mar 9, 2005 | 12:02 PM
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i feel like a bad man, i took my rotors off without marking orientation, semms like its riding okay since, but maybe im jsut waiting for disaster, gues well see when i go for my three hour drive from winter storage back to my house in a few weeks
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Old Mar 9, 2005 | 12:08 PM
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Originally Posted by startwith80vette
i feel like a bad man, i took my rotors off without marking orientation, semms like its riding okay since, but maybe im jsut waiting for disaster, gues well see when i go for my three hour drive from winter storage back to my house in a few weeks

Did you at least line up the parking brake adjustment hole?

Also (original post)... on removal.. you may need to punch the rivets to the inside of the rotor with a drift punch before the rotor will come off. Depends on whether you drilled them completely out or not.

Last edited by Tom454; Mar 9, 2005 at 12:11 PM.
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Old Mar 9, 2005 | 12:15 PM
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The rotor is frozen in place and will not turn. I've rebuilt a 65's trailing arm, but this take the cake. It is frozen and I can not turn the rotor at all. I even put my weight on the rotor trying to turn it with no luck.

I was hoping someone out there would have an answer.

Dave
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Old Mar 9, 2005 | 12:22 PM
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Originally Posted by blewbyu16
The rotor is frozen in place and will not turn. I've rebuilt a 65's trailing arm, but this take the cake. It is frozen and I can not turn the rotor at all. I even put my weight on the rotor trying to turn it with no luck.

I was hoping someone out there would have an answer.

Dave

can you spray a lubricant in the adjusting hole of the rotor and also spray it inside the rotor drum by using the hole where the e-cable lever goes through?....this E brake lever had rusted on my car in one position so that may be a good place to hit with a lubricant also, use the small red tube the lubricant comes with and just go to town saturating every thing.....i would then try and work that E brake lever manually....
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Old Mar 9, 2005 | 01:09 PM
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small red tube that comes with the lubricant= "precision nozzle". As I was told by a chemical supplier.
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Old Mar 9, 2005 | 03:31 PM
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When working on these in the "salt belt" I have had to use an oxy/acetylene torch to cut the adjuster through the adjustment hole, or at least heat it up red hot. This allowed the shoes to move inward and release the rotor.

Of course, applying this much heat means a total rebuild of the bearing assembly.

Sometimes it's that bad.
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Old Mar 9, 2005 | 04:35 PM
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The e-brakes were frozen on my 79 also. Liberal doses of PB Blaster finally loosened up the rust enough to allow the rotor to turn.

Rick B.
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Old Mar 9, 2005 | 04:58 PM
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Originally Posted by Tom454
Did you at least line up the parking brake adjustment hole?

Also (original post)... on removal.. you may need to punch the rivets to the inside of the rotor with a drift punch before the rotor will come off. Depends on whether you drilled them completely out or not.

with the bottom part of your post. The top part, not so much. Even if you line up the parking brake adjusment hole, the rotor can still have a high run out. It's always best to dial the the rotors in and if the holes can't match up you will need to pull rotor, make your adjustments and put the rotor back on until you get it right.
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Old Mar 9, 2005 | 05:03 PM
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Originally Posted by blewbyu16
The rotor is frozen in place and will not turn. I've rebuilt a 65's trailing arm, but this take the cake. It is frozen and I can not turn the rotor at all. I even put my weight on the rotor trying to turn it with no luck.

I was hoping someone out there would have an answer.

Dave
Try and dril the rivits out all the way. If they are all the way out your just going to keep killing yourself. You can also try this. Take the t-arm completely out of the car. Lay it on a bench w/the rotor facing up. Take a big hammer and hit the center of the spindle while prying the rotor up w/a pry bar. Becareful that you only hit the inside of the spindle. If you hit the outside part of it you will mushroom the spindle and than you'll have an even harder time getting it off.
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Old Mar 9, 2005 | 05:12 PM
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Originally Posted by Van Steel
If you hit the outside part of it you will mushroom the spindle and than you'll have an even harder time getting it off.
That is SO true. The first salt belt set I did back around 1974... I mushroomed the spindle and had to grind it off.

Builds character.
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Old Mar 9, 2005 | 10:28 PM
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I doubt very seriously that this is still a problem, but if it is, I'll reiterrate my original post and include a propane torch to heat the hub a bit.
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