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Problem: Front Shock Removal

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Old Sep 28, 2005 | 03:06 PM
  #1  
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Default Problem Solved! Front Shock Removal

Removed and replaced left front shock. Very easy, no problem. Problem with right front shock removal. Used small open end wrench to hold the shock upper stem from turning, but I can not remove the upper stem retainer nut. I have retainer nut all the way to the top of the stem but it is still tight and will not turn--problem is that I can now not "get a bite" on the upper shock stem with my open end wrench because the retainer nut is all the way to the top. Used PB Blaster--no luck. Assume upper shock stem threads may be stripped. Any suggestions?

Update: All the ideas were excellent and I think anyone of them would have worked. I opted for the nut splitter tool solution. Cost of the tool was $11.00 and I had the nut off the shock upper stem in 4 minutes. Very easy--plus I got to purchase and use a new tool. Thanks guys!

Last edited by Patrick73; Sep 29, 2005 at 07:24 PM. Reason: to update problem
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Old Sep 28, 2005 | 03:14 PM
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If you're going to throw them away I would just grab the shaft below the nut with a pair of vice-grips. Get a good solid bite with the vice-grips the first time and the nut should come right off.

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Old Sep 28, 2005 | 03:19 PM
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Originally Posted by Patrick73
Removed and replaced left front shock. Very easy, no problem. Problem with right front shock removal. Used small open end wrench to hold the shock upper stem from turning, but I can not remove the upper stem retainer nut. I have retainer nut all the way to the top of the stem but it is still tight and will not turn--problem is that I can now not "get a bite" on the upper shock stem with my open end wrench because the retainer nut is all the way to the top. Used PB Blaster--no luck. Assume upper shock stem threads may be stripped. Any suggestions?
SAWZALL
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Old Sep 28, 2005 | 03:26 PM
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If you really want to safe the shock: get another nut that fits the thread, cut it in two pieces, clean the cut, fit it on the shock's thread and grab this nut with vice grip pliers.... now remove the upper nut.... The threads should not get damaged, unlike grabbing the threads with the vice grip...
This is probably not worth the effort but will work
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Old Sep 28, 2005 | 03:39 PM
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Sawzall will certainly work or a hack saw, though this'll take a while. There is also a tool that I love called a nut splitter. It wraps around the nut and drives a wedge like cutter into the nut. Use this on both sides and you can split the nut off. Not very expensive and kind of fun.

You can also often remove these top shock nuts with an impact wrench. The shaft will spin some, but eventually it will come off.
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Old Sep 29, 2005 | 12:56 AM
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If you're not saving the shock: deep socket with long extension over top of the stem, bend it back and forth a few times it'll snap right off, throw shock away.
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Old Sep 29, 2005 | 07:31 AM
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Originally Posted by GUSTO14
If you're going to throw them away I would just grab the shaft below the nut with a pair of vice-grips. Get a good solid bite with the vice-grips the first time and the nut should come right off.

GUSTO
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Old Sep 29, 2005 | 10:54 AM
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Thanks guys; all excellent ideas. The rubber bushing is still on the upper shock stem immediately below the retainer nut---which makes it impossible to get a pair of vice grips--or another nut-- on the shock shaft/upper stem. Not able to grab hold from below even with the shock extended downward. And that upper rubber bushing is not only rock hard, but it spins on the upper shock stem now that it is loose!

May end up using sawzall, but access is very tight. Nut splitter idea I had not thought of.

As I have said before, anyone that owns a C3 also needs to immediately go purchase PB Blaster, a Sawsall, an assembly manual and have lots of patience.
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Old Sep 29, 2005 | 11:04 AM
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Originally Posted by Star79
If you're not saving the shock: deep socket with long extension over top of the stem, bend it back and forth a few times it'll snap right off, throw shock away.
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Old Sep 29, 2005 | 11:56 AM
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if you have a torch and no designs on keepingit, blow the nut and washer off and knock it through...
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Old Sep 29, 2005 | 12:59 PM
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Originally Posted by Patrick73
Thanks guys; all excellent ideas. The rubber bushing is still on the upper shock stem immediately below the retainer nut---which makes it impossible to get a pair of vice grips--or another nut-- on the shock shaft/upper stem. Not able to grab hold from below even with the shock extended downward. And that upper rubber bushing is not only rock hard, but it spins on the upper shock stem now that it is loose!

May end up using sawzall, but access is very tight. Nut splitter idea I had not thought of.

As I have said before, anyone that owns a C3 also needs to immediately go purchase PB Blaster, a Sawsall, an assembly manual and have lots of patience.
That nut is almost at the very top of the shock's stem.... get a Dremel and a small cutting wheel and carefully cut the nut. Worst case you damage some of the thread at the very top, this section is way above the section of thread that you really need when re-installing the shock..... but then again... stock replacement shocks are how much ? $25 a piece ?
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Old Sep 29, 2005 | 04:30 PM
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Originally Posted by Aflac
if you have a torch and no designs on keepingit, blow the nut and washer off and knock it through...
Doesn't everyone have a torch??

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Old Sep 29, 2005 | 07:25 PM
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Problem solved! See update in first posting! Thanks guys!
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Old Sep 29, 2005 | 09:37 PM
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Originally Posted by Patrick73
Problem solved! See update in first posting! Thanks guys!

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