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'69 4 speed downshift problem: REVISITED

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Old Oct 24, 2005 | 09:13 AM
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Default '69 4 speed downshift problem: REVISITED

To recap: Had a problem with the muncie downshifting from 4th to 3rd, no grinding what so ever, just wont downshift into third. While holding the clutch I can go from 4th to 2nd back into 3rd, no problem, just wont go from 4th to 3rd.

On Sunday Harps and I changed the shifter linkage rods mainly because the reverse rod had been broken and rewelded sometime in its lifetime.
We put new 80w-90 gear oil into the case and we lengthened the 3rd-4th shifter rod to see if that would help.

The car shifts really smooth now but we were unable to correct the downshift problem. I dont think it is the synchros or gears in the tranny because there is no grinding and everything else upshifts and downshifts fine. Could it possibly be the shifter itself. Any more ideas?

Kyle

If interested here is the previous post.

http://forums.corvetteforum.com/show...128&forum_id=3
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Old Oct 24, 2005 | 10:32 AM
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how did you adjust the linkeage? did you disconnect the rods from the shifter arms and put a dill bit through the hole then adjust the rods?
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Old Oct 24, 2005 | 10:50 AM
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I used a locating gauge to keep the shifter in neutral. Then after replacing the shift rods, I lengthened the 3rd-4th shift arm by adjusting the screws on the end near the front of the tranny (front of the car), thereby lengthening the arm.
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Old Oct 24, 2005 | 11:06 AM
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What led up to the 4-3 shift problem to begin with? I had a problem with a manual trans where one of the selector forks inside the trans somehow got bent (maybe when that guy pulled out in front of me... I was in an '86 Hyundai). It took a long time for the problem to become apparent but ultimately the fork had to be adjusted/bent. Wondering if your problem could be similar; an internal trans adjustment.
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Old Oct 24, 2005 | 02:14 PM
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I too had trouble with the 3rd-4th shift rod. I couldn't get my shift levers properly alighned after replacing the shifter and rods with all new. 3rd-4th shifts were not consistently smooth. I finally realized that the 3-4 rod seemed to be short, I was running out of adjustment range. I happened to have another new 3-4 rod, so I got it and compared with the one I had installed. The new 3-4 rod was about 3/8 inch shorter than my spare new rod! Replacing the rod, the transmission now seems to shift smoothly.

For people who don't have a lot of experience aligning Muncie shifters, you really need to have the alignment shim tool for the shifter. There's a small slot that you insert the shim to guarantee neutral. The only place I've found them for sale is Corvette Central. PN 532088. It appears the shim is only referenced in their C2 catalog. It sells for $1.95.
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Old Oct 24, 2005 | 02:41 PM
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Originally Posted by 68/70Vette
I too had trouble with the 3rd-4th shift rod. I couldn't get my shift levers properly alighned after replacing the shifter and rods with all new. 3rd-4th shifts were not consistently smooth. I finally realized that the 3-4 rod seemed to be short, I was running out of adjustment range. I happened to have another new 3-4 rod, so I got it and compared with the one I had installed. The new 3-4 rod was about 3/8 inch shorter than my spare new rod! Replacing the rod, the transmission now seems to shift smoothly.

For people who don't have a lot of experience aligning Muncie shifters, you really need to have the alignment shim tool for the shifter. There's a small slot that you insert the shim to guarantee neutral. The only place I've found them for sale is Corvette Central. PN 532088. It appears the shim is only referenced in their C2 catalog. It sells for $1.95.
Thanks. I did used the shim tool (locating guage) to hold the neutral position. So you are saying you shortened the rod? I actually lengthened the rod, maybe I should shorten it and see if that works.
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Old Oct 24, 2005 | 04:03 PM
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The tranny has to be in neutral, the shifter arms in neutral, place the pin in the shifter and adjust the rods....when adjusted properly, the rods will slide into the tranny and shifter arms without any jiggling....like a hot knife going through warm butter...

Last edited by GDaina; Oct 24, 2005 at 04:05 PM.
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Old Oct 24, 2005 | 04:09 PM
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Originally Posted by kywils
Thanks. I did used the shim tool (locating guage) to hold the neutral position. So you are saying you shortened the rod? I actually lengthened the rod, maybe I should shorten it and see if that works.
The rod that was first installed was a little bit too short. In other words the transmission lever was tilted slightly rearward towards the transmission in neutral. In neutral, the transmission levers should be in a true vertical position. The next rod was 3/8 inch longer, and that allowed me to get the transmission lever in a vertical position in neutral.

(My original rod was bent. I bought a new rod from Volunteer Vette. Later I realized that my original shifter was a little worn. I had a new shifter on the shelf, and I installed it. Have gone this far I decided to go to all new shifter rods, so I ordered the entire set from Volunteer Vette. The new rod in this set was slightly shorter than the new single rod I initially purchased. It's amazing that one rod would be of different length, but I guess things like that happen.)
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Old Oct 25, 2005 | 09:06 AM
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I'm beginning to think it may be the shifter itself causing the downshift problem. Maybe its loose on the bracket. I will have to check. I am almost positive its not an internal tranny problem, and the shift linkage is adjusted properly, I will just have to check the shifter itself.
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Old Oct 25, 2005 | 10:12 PM
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Originally Posted by kywils
To recap: Had a problem with the muncie downshifting from 4th to 3rd, no grinding what so ever, just wont downshift into third. While holding the clutch I can go from 4th to 2nd back into 3rd, no problem, just wont go from 4th to 3rd.

On Sunday Harps and I changed the shifter linkage rods mainly because the reverse rod had been broken and rewelded sometime in its lifetime.
We put new 80w-90 gear oil into the case and we lengthened the 3rd-4th shifter rod to see if that would help.

The car shifts really smooth now but we were unable to correct the downshift problem. I dont think it is the synchros or gears in the tranny because there is no grinding and everything else upshifts and downshifts fine. Could it possibly be the shifter itself. Any more ideas?

Kyle

If interested here is the previous post.

http://forums.corvetteforum.com/show...128&forum_id=3
same problem here with my 72', only i have the hurst shifter and have also readjusted the linkage arms. it just started by itself.
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