C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

69 Headlight door problem

Thread Tools
 
Search this Thread
 
Old Nov 19, 2005 | 09:18 PM
  #1  
Stefan69's Avatar
Stefan69
Thread Starter
Pro
 
Joined: May 2001
Posts: 596
Likes: 0
From: Yardley PA
Default 69 Headlight door problem

Hi Everybody!

I haven't driven my baby for over a year (no insurance) and have to sell
I am just checking out everything and making sure that the buyer gets a functioning car. I noticed a problem that is news to me:
When I shut down the engine, it takes maybe 5 seconds and ONE headlight (driver side) opens with a hissing sound. Then it stays open until I fire up the engine, at which point in time it closes.
When the engine is running, everything opens and closes without problem or major delay. Any idea where I can start the troubleshooting? Since it's just one headlight and not both, I guess it must be a leak or worn actuator on that side, but how to be sure?

Thanks!

Stefan
Reply
Old Nov 19, 2005 | 10:35 PM
  #2  
Jack71's Avatar
Jack71
Drifting
 
Joined: Sep 2001
Posts: 1,427
Likes: 1
From: Boxford Mass
Default

there were a few posts on this topic, you may want to query the past posts for details.

A small leak in the control system would cause the system to open if there was enough vacuum in reserve.

I would follow the "hiss". I went thru a bunch of cheap actuator relays that leaked before i broke down ad bought a NOS piece.
Reply
Old Nov 19, 2005 | 10:49 PM
  #3  
ddecart's Avatar
ddecart
Team Owner
25 Year Member
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Aug 1999
Posts: 42,487
Likes: 47
SPARTAN
CI 3-4-5-6-8-9-10 Vet
CI-9 AutoX Winner
CI-3 Go Kart Champ
St. Jude '03-'04-'05-'06-'07-'08-'09-'10-'11
Default

You most likely have a vacuum leak in the control side of the system. When you shut down the engine, you have a lot of vacuum in the vacuum tank. It's plenty to raise the lights.

What's happening is that there's a leak in the control or switch side. When you shut down the car, that system bleeds off fast. The relay in the front of the car sees the drop in vacuum and directs the vacuum from the tank into BOTH headlight actuators. It just happens that one of the headlights opens more readily than the other. They never go up exactly together, even in a perfect system.

The first thing I would check is the check valve. It's on the left side of the engine compartment near the firewall. One big hose going in from the engine, one big one going out to the vacuum tank and a small one going through the firewall. I'l probably just replace this and see what happens before trying to diagnose it any further.

The next step would be to check the small lines that go to the headlight switch, and the underdash override switch....and the switches themselves.
Reply
Old Nov 19, 2005 | 10:54 PM
  #4  
yukon988's Avatar
yukon988
Racer
15 Year Member
 
Joined: Aug 2005
Posts: 431
Likes: 0
From: Oita, Japan
Default

Just to add to the previous posts -- it takes vacuum on the control side to keep the headlights closed. If you are losing vacuum on the control side and not the tank side, they will raise.
Reply
Old Nov 20, 2005 | 07:22 PM
  #5  
Stefan69's Avatar
Stefan69
Thread Starter
Pro
 
Joined: May 2001
Posts: 596
Likes: 0
From: Yardley PA
Default

Alright!

Things do make more sense now. I still haven't figured it out completely, but I'm on the right track. There is one thing that bothers me though:
The vacuum diagrams that I've seen show TWO switches or relays in the front- one for each headlight. I have only one and there are Ts coming off of that. it looks pretty original, the hoses going into the Ts are bigger than the ones going from the Ts to the headlights. (Looks like 9/32 going to the Ts and 7/32 going from the Ts to the headlights)
The relay is also dead-smack in the center. The hoses are the original style, most of them even still have the original color stripes.
Any idea if there are different versions of this?

For troubleshooting:
If I take a handheld vacuum pump and hook it up directly to the control inlet on the relay and pull a vacuum. Then I shut of the engine. The headlights should stay down, if the problem is on the controls side- right?

Cheers!

Stefan
Reply

Get notified of new replies

To 69 Headlight door problem





All times are GMT -4. The time now is 09:09 AM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE