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Replacing Master Cylinder... who can help??

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Old Jan 28, 2006 | 02:20 PM
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Default Replacing Master Cylinder... who can help??

Ahhhhh.... what to do?!?!?!

I need to replace the master cylinder on my 77 vette because it appears that the rear hydraulic system failed... I am getting no assistance from the rear breaks when breaking I was told it was due to a leak in the master cylinder.

Replacing the master cylinder itself looks pretty straight forward. However, I do have some questions about how to refill the cylinder with fluid and how to bleed the brakes.

Questions:
Do I need to bench bleed the master cylinder? If so, can anyone explain the process and steps involved.

If not, how do I go about filling the mater cylinder reservoirs so I can bleed the lines?

-Thanks in advance!
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Old Jan 28, 2006 | 02:38 PM
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It's not too hard to replace the MC.

Yes you do need to bench bleed it;

There is probably a good article on wiki.corvettefaq.com about it.

But it goes kinda like this...

Clamp it in a vice by the ears that you mount it with.
get a bench bleeding kit from your local hardware store, either that or you have to make up som hard lines...

The lines ( bought or made ) screw into the master clyinder where the brake line is supposed to, then that tube goes up into the MC and is submerged in the fluid.
This is done for both front and rear.

Then you take a big screwdriver and push the MC's plunger all the way in, this will force air out of the MC piston. then release

Keep pumping the piston untill you don't think there is any air left, then do it that long again ( really)

Don't remove the bleed lines yet!

Then unbolt the old MC from the car, and bolt the new one on, then one at a time connect the brake lines to the new MC.

Then bleed the car's brakes.

Yes it's a lot of work!
But possible
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Old Jan 28, 2006 | 02:40 PM
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I'm not a pro at it but it was one of the first things I did on my project car. Getting the master in is easy. Connect the 2 lines then fill the master withing a 1/4 of the top. This is a lot eaiser with 2 people. If I'm not mistaken start with the drivers side front, then the passengers side front, drivers side rear and passengers side rear. Leave the top off the master while doing this because you will need to refill it as you bleed. Don't let the master go dry. Have your partner open the bleeding valve as you floor the brake several times to get the air out and close it before letting off the brake. Once the air is out continue onto the the next brake. your helper will not be happy with the mess just so you know. Make sure you refill the master after completion within a 1/4 of the top. You can do this with the tires on but it is a lot easier with them off. Good luck
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Old Jan 28, 2006 | 02:46 PM
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When I replaced my MC, it came with a pair of plugs. All you had to do was put the plugs in and press on the piston until there was back preasure. Pretty simple.
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Old Jan 28, 2006 | 06:40 PM
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When you are bleeding the brakes, don't leave the cap off of the mc. You can just let it set on top. The fluid will hop up when you push the brake and sometimes splash on the paint.
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Old Jan 29, 2006 | 01:44 AM
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I read that sometimes after brake work or line replacement the distribution block needs to be reset (brass block mounted to frame). This is done by going 30 to 40 MPH and applying a hard brake a couple of times. Don't no the tech reasons why this.
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Old Jan 29, 2006 | 05:43 AM
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Originally Posted by 77fromHeaven
I was told it was due to a leak in the master cylinder.
Before you go thru the whole "swap out the M/C"..."who" told you it was bad?...and I assume you bleed the back brakes?...just to make sure you didn't have air back there?...would seem bleeding or re-bleeding would be the first step..
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Old Jan 29, 2006 | 11:27 AM
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Originally Posted by kb2fzq
Before you go thru the whole "swap out the M/C"..."who" told you it was bad?...and I assume you bleed the back brakes?...just to make sure you didn't have air back there?...would seem bleeding or re-bleeding would be the first step..
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Old Jan 29, 2006 | 05:00 PM
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I ran into a similar problem w/the back brakes not working...coincidentally it was after locking up my brakes after some braniac pulled out in front of me while I was going 45mph. I found that the proportional valve was stuck. I could not free it up via hammer and ended up replacing the proportional valve. FYI just in case the problem persists.
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Old Feb 4, 2006 | 10:36 AM
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Before you go thru the whole "swap out the M/C"..."who" told you it was bad?...
I took it into the local corvette specialty auto shop... he is probably the most knowledgeable corvette guy in my city. However, I do have some concerns that it may not be a perfect diagnosis. He said that the master cylinder must be leaking, but I see no signs of a leak. Also the car sat for a month, while I was waiting to install the new MC, and I took it out for a spin around the neighborhood and the brakes were magically working again. Although it was only that one day that they were working.

I ordered the new ac delco MC and was planning on just putting it in and see what happens. Are there any quick things I should do first to get a better idea of if its necessary.

Thanks!
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Old Feb 4, 2006 | 11:09 AM
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If you've got the MC ordered and on the way, might as well drop it in I just did it a few weeks ago and it is really no big deal. You might want to switch out the proportioning valve while you're in there just to be safe.

Make sure you bench bleed the MC like everyone else has said. Buy a vacuum bleeder kit for $25.00 and bleed the lines all by yourself - I think it was a four hour (and eight beer) project
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Old Feb 5, 2006 | 04:34 AM
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From: Hudson Falls, N.Y. 76 Vette Modified L-48
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Originally Posted by 77fromHeaven
.....Also the car sat for a month, while I was waiting to install the new MC....
Just an FYI, being it's winter up here and I won't drive my car in the salt, it sat several months until this warm spell hit...starting it up for a run, brakes went to floor...long story short, I bled one rear caliper that had air the first time I bled and the brakes are great again, which means the sitting will cause your problem...I'd re-bleed the brakes and get your money back on the M/C...I just don't think the M/C is your problem...just my 2 cents
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Old Feb 5, 2006 | 07:45 AM
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I don't know what you did with your old one but don't give it back as part of your core charge. The new replacement I got wasn't the same as the original. I went to the junk yard and got a master cylinder to return and kept my original MC in case I want to rebuild and return to original.
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Old Feb 5, 2006 | 08:36 AM
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Default Leaking MC

A leaking MC means that the brake fluid is getting past the plunger, not that fluid is leaking out of the body. You can not build up pressure is the fluid gets aroung the seal. For my 77, I went to the local Auto Parts and picked up a rebuilt MC. It turned out to be indentical to the one in the car. It came with little plastic plugs for bench bleeding which is very simple. When I put the rebuilt one in and connected the lines, I checked the pedal and it was firm. I drove the car and it seemed fine so I did not bleed the lines. It wasn't until about a year later that I bleed the brakes when I flushed the lines. Probably not the recommended procedure, but it worked for me
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Old Feb 5, 2006 | 08:39 AM
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The master cyl bleeding kit can be purchased from NAPA for less than 10.00 and includes the correct fittings and rubber lines.
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Old Feb 5, 2006 | 01:38 PM
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My whopping $35 M/C from one of the chain parts stores came with all the bench-bleeding fittings.
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