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So I pulled my engine today and started doing a little cleaning in the compartment area. I'm not sure how to go about cleaning the gunk off to be able and paint later, so I just starting blowing paint and greese off with the pressure washer..Anyhow I came across the passenger side lower control arm mount and it looks like it needs a bit of attention. I wire wheeled it up to see it better. The actual mount looks long like it sticks up a little on the "cradle" part of the frame it's welded to. On this upper part it's broken away and peeled back. I don't think this is normal and I'm wondering if I should pound it down then try to weld it back to the frame or leave it how it is and fill it in with a piece of metal, then weld. Also, if you look closesly in the cleaner pics, you can see a crack running up the side of the mount. Will laying a bead of weld over it suffice?
It looks like someone tried to repair it before. Get a good experinced welder to come by your home todo that properly.
You are doing a very good job cleaning the frame...looks great. You will need to wipe it down with something after the pressure washing to get any oil film. Might also consider wire wheeling it all after that.
If all grease and paint are removed it is an easy job to fix. Like Doug said wire brush the area really well. The secret to good welds is the cleaning followed by mig/gas welding.
If it was me, I'd get a grinder or something similar and clean up the remnants of those previous attempts at welding, so the new guy gets a clean shot at it. Be sure and check the spot welds underneath that hold the lower control arm mount to the frame, and look for tears at the front of the mount where it bolts to the cross-member. I have a template for a steel reinforcing plate that really stengthens that front mount area if your interested. It would be a snap to do it at the same time the rear mounts get welded. All this gets real important if your going to put big, sticky tires on it. Another cool add-on is the upper control arm cross-brace, that really removes most of the frame flex that causes other frame flex/cracking issues. NIce clean-up job...
After wire brushing off the accumulated grime and grease: I wire brushed it until the metal frame was pretty much stripped of paint, I next swabbed it down several times with paper towels soaked with lacquer thinner.
If you're going to re-weld the motor mount, think about adding some gussets to the part of the frame crossmember where the lower control arms bolt to the frame, also the corners of the front crossmember where they mate to the frame rails. You can make some templates with thick cardboard and have someone cut the gussets from steel plate. I think some other forum members have already posted pictures of reinforcing these areas. It's not necessary for most people, but if you've got a welder on site, might as well fix up some other potential weak areas.
If you're going to re-weld the motor mount, think about adding some gussets to the part of the frame crossmember where the lower control arms bolt to the frame, also the corners of the front crossmember where they mate to the frame rails. You can make some templates with thick cardboard and have someone cut the gussets from steel plate. I think some other forum members have already posted pictures of reinforcing these areas. It's not necessary for most people, but if you've got a welder on site, might as well fix up some other potential weak areas.
I have the picture of the frame template you are refering to. Anyone that wants it can e-mail me. Also, even if you don't re-inforce the front bolt area, take off the two bolt block that the front of the lower control arm bolts to and round off the inner edge. From the factory it's sharp as a razor and can actually cut the crossmember! I have seen this twice in the just past couple of years.
Thanks for the replies, I was hoping it wasn't something majorly wrong. I'm sort of interested in the gussets and rewelding of areas, definately if they are weak. Unfortuanately, I lack the skills to weld the stuff up and I won't have time to touch it this week until Saturday or Sunday. I'll see what I can do as far as having the welding done. I think my dad has a wire feed welder, but he hasn't welded up this kind of stuff before. Anywho, thanks again and I might post the results if the welds don't resemble pigeon crap
Yep, that's a common problem. I've had to deal with a similar situation (and on the same side of the car). I sent you a pm hoping you can help out with a few more photos.
I think my dad has a wire feed welder, but he hasn't welded up this kind of stuff before. Anywho, thanks again and I might post the results if the welds don't resemble pigeon crap
I certainly don't mean to be disrespectful to the guys that worked at the factory that made C2/C3 frames. I can imagine that working conditions were not very nice. It's easy to imagine that young guys, with not much training, were just thrown into the assembly line frame process. Also, a couple of good friends of mine worked on the assembly lines at AC Delco during the 1960's and 1970's and if they were on midnight shift, they started out at some of the popular bars at about 9:00 PM or so.....This being said and having looked at the welding jobs on several frames, I don't think you or your dad will ever have to apologize for your frame welding skills! I have a spare frame, and where the rear wheel arches mate up to the frame at the #3 mount, the welding is just r.e.a.l.l.y gross. Anyhow, inside those big clumps of welding build-up, I assume there's a good weld somewhere!
PS: I't be great to join into the experiences my friends at those per-midnight shift get-togethers. From what I've heard GM/AC Delco/Frigidaire factory rats worked hard and party'd hard.
Alright.. I apologize for the late follow up, but that's how things go sometimes. I attempted to weld the stuff myself. It sure didn't turn out pretty but I think it'll hold better than before. Maybe after paint and stuff I won't notice. Anyhow, this is really only my second time to use a welder and things, so here are some links in all its ugliness. Oh ya, I removed the a-arms today and will be sandblasting tomorrow if it doesn't rain too much.
P.S: there's a few other pics on my flickr site you might find interesting and I'll add more as I go through my journey here. I wish I had the patience to do this when I did the differential.