C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
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Old May 13, 2006 | 10:08 AM
  #21  
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Originally Posted by Demonic Possession
For sure keep us updated with how they went. I need to be getting some breaks...

I will.
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Old May 13, 2006 | 10:10 AM
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Here's a shot of the rear hat, which has the same type lip as the ones seen on Norvals brake set up.
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Old May 13, 2006 | 10:11 AM
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Here's a shot of the rear hat, which has the same type lip as the ones seen on Norvals brake set up.

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Old May 13, 2006 | 10:35 AM
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That's a nice looking hat. I was tempted to get mine anodized but guys talked me into just polishing it.
Looking are the rest of the undercarriage in the car, it appears extremely neat.
Keep posting pictures, gives me ideas.
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Old May 13, 2006 | 10:38 AM
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Hey red, did you know your calipers are upside down??
Also how do they bleed being at an angle like that? is it hard to get all the air out?

PBC uses a different offset hat than stock and thier own design. Wilwood does make hats that fit the C3 but no one I've talked to want to spend the $$ for the parts.

VPB aluminum hubs also work great but again are $$

Keith

Originally Posted by Red_Shift
I won't mention the numerous problems I've had with this company. I will say however, that after about 1.5 years they finally straightened the last problem out.

The quality of parts is top notch. It will be a considerable effort but if you work at it long enough you'll have great brakes from this company.

One thing you'll have to do, Twin Turbo, is send in your hubs to be machined down a few thousandths around the outside and the edge will need to be smoothed off. Precision Brakes did this for me for free. I know others to have had this same problem. The hubs just won't fit in their hats.

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Old May 13, 2006 | 10:39 AM
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Originally Posted by groovyjay


See how the bolts go all the way through the whole hat... Just 8 bolts are holding them in place front and rear.
Is it possible to countersink the holes deeper??? How about bevelling the existing hole and use flat head cap screws, they fit flush.
I can see your problem.
Another solution might be to turn a little off the heads, make the cap screw hole a little shallower but it would remove some material. I have done this a number of times without a problem
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Old May 14, 2006 | 05:05 AM
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Originally Posted by norvalwilhelm
That's a nice looking hat. I was tempted to get mine anodized but guys talked me into just polishing it.
Looking are the rest of the undercarriage in the car, it appears extremely neat.
Keep posting pictures, gives me ideas.

Thanks Norval, it's amazing how dirty the undercarriage has gotten after just 4000miles in dry conditions. I've been putting some elbow grease in it this weekend to make it look like new again.
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Old May 14, 2006 | 05:07 AM
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Originally Posted by norvalwilhelm
Is it possible to countersink the holes deeper??? How about bevelling the existing hole and use flat head cap screws, they fit flush.
I can see your problem.
Another solution might be to turn a little off the heads, make the cap screw hole a little shallower but it would remove some material. I have done this a number of times without a problem
I tried one bolt without the washer and it is almost flush with the hat now. I also went through the Catepillar bolt catalog and I did find right bolts with shorter bolt heads. I will order a set on monday.
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Old May 14, 2006 | 05:08 AM
  #29  
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Originally Posted by norvalwilhelm
This is a comparison between these new large rotors and a stock one. The large rotor with it's aluminum hat weights exactly the same as a stock rotor, not this stock rotor, it is 3 pounds underweight.
That stocker is at least 10 years old without a single crack from hole to hole.
I like the oversize hats because that makes the rotor look "smaller" , usually when you see big rotors you see a large rotor face where the caliper only sweeps the top part, leaving the rest unused, I like the smaller look that's fully sweeped a lot better and yes the alu hat would weigh less than the iron rotor so that would be a good thing
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Old May 14, 2006 | 05:10 AM
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Just an update. Took the rear rotors and hats to a local machine shop yesterday. They were too busy to look at them yesterday, but they said they will try to work on them first thing on monday morning. I'm just hoping they can make them work, so I can put the car back together and start driving it again... Next weekend is our Corvette Clubs Dyno Day and it would be great to have the car ready before that.
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Old May 14, 2006 | 05:11 AM
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Originally Posted by Twin_Turbo
I like the oversize hats because that makes the rotor look "smaller" , usually when you see big rotors you see a large rotor face where the caliper only sweeps the top part, leaving the rest unused, I like the smaller look that's fully sweeped a lot better and yes the alu hat would weigh less than the iron rotor so that would be a good thing

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Old May 14, 2006 | 05:24 AM
  #32  
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Originally Posted by Red_Shift
Purple frame! Sweet!
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Old May 14, 2006 | 08:30 AM
  #33  
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Originally Posted by groovyjay
I tried one bolt without the washer and it is almost flush with the hat now. I also went through the Catepillar bolt catalog and I did find right bolts with shorter bolt heads. I will order a set on monday.
I wouldn't run a bolt into an aluminum hat without a washer. They could easily remove a few milimeters off the head to reduce the amount sticking out. Put a nut in the lathe, run the bolt in and turn the required amount off the head.
Drop by the shop and I will take care of you.
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Old May 14, 2006 | 02:36 PM
  #34  
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Originally Posted by norvalwilhelm
I wouldn't run a bolt into an aluminum hat without a washer. They could easily remove a few milimeters off the head to reduce the amount sticking out. Put a nut in the lathe, run the bolt in and turn the required amount off the head.
Drop by the shop and I will take care of you.
Just booked my flight...

Seriously I just tired to see how much lower bolt heads I'll need. I will run washers, no doubt.
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Old May 15, 2006 | 03:36 PM
  #35  
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Problem solved, picked up the rotors from the machine shop and went straight back to the garage to see how they would fit.



Here's a close up showing the new holes the machine shop made (they are the outer ones.) They also had to trim down each "lip" 1mm to clear the handbrake drum. PBC - close but no cigar!!!



Another shot of the rotor.



Rear set up inplace, everything fits now, no offset changes. Gonna do the bleeding tomorrow.



Even the 13" rotors look tiny inside these wheels... I'm looking to buy set of 18" wheels for race days...

Thanks everyone for the support again...

Last edited by groovyjay; May 15, 2006 at 05:51 PM.
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