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Lower ball joint install problems

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Old Jun 7, 2006 | 09:18 PM
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Default Lower ball joint install problems

I have bought and installed 2 new lower ball joints. I have also replaced the steering knuckle/spindles on both sides because the previous ball joints had worn the holes in the knuckles very large.

I have been told that the castle nuts have to be tightened as tight as you can, I have done that, but after they get so tight, the nut stops turning on the ball joint shaft, and the whole ball joint is turning inside itself as well as inside the steering knuckle holes. A few mechanics told me that this is definitely bad since the taper is supposed to get extremely strong and tight when the nut pulls the ball joint and knuckle together.

I am confused at the situation and I don't know what to do next. Has anyone seen this before? Should I try it again with a washer between the castle nut and the knuckle in order to force it higher in the taper?

Should I grind the top of the knuckle so it goes higher towards the thick part of the ball joint taper?

Thanks
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Old Jun 7, 2006 | 09:59 PM
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as tight as u can? who told u that?. u torque em down to either 45 or 60, just did it & can't remember, and if the cotter pin doesn't align then tighten it a lil more till it aligns. i think the lower is 60 and the upper is 45
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Old Jun 7, 2006 | 11:23 PM
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Originally Posted by rosslato
as tight as u can? who told u that?. u torque em down to either 45 or 60, just did it & can't remember, and if the cotter pin doesn't align then tighten it a lil more till it aligns. i think the lower is 60 and the upper is 45
Maybe those guys use a 6" wrench and tighten them as much as the can. Then it would make sense. The mechanics might be using a torque wrench and don't have that problem.
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Old Jun 8, 2006 | 12:08 AM
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Dude, no where in the Shop Manuel does it say "Tighten as tight as you can"
3 words:
Torque Wrench
Book
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Old Jun 8, 2006 | 01:29 AM
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On other vehicles, I've had ball joints start to spin before reaching the specified torque. If that happens, I just get it as close as I can and put the pin in.
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Old Jun 8, 2006 | 07:44 AM
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The ball joint nut should tighten up, because the shaft is tapered, and gets larger at the bottom. You might try tapping on the bottom side of the balljoint and see if the knuckle will grab the taper; or you might key it, drive it down the road, and then recheck it.
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Old Jun 10, 2006 | 10:23 AM
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Thanks for the replies. I wasn't trying to be technical about how tight to screw the nut in, I was concerned about the taper not being tight inside the spindle and ruining both the spindle and ball joints.

Today's not raining so I'll try to get the taper in better and see what will happen. If the nut is bottomed out, I'll try to put a washer in between.

Thanks
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Old Jun 10, 2006 | 01:12 PM
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I don't see how your previous ball joints could waller out the holes in your steering knuckle, but if they do I don't think there's any other fix besides buying a new knuckle. If the nut is bottoming out before it gets tight that means the hole is too large and the taper isn't snugging up correctly in the knuckle hole. I just got through redoing the front suspension on my 78 and if I recall the bottom torque specification is 70+ to get the pin in and the top is 45+.
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Old Jun 10, 2006 | 03:14 PM
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Originally Posted by unclesly
as tight as you can
Dude you are working on a car not trying to find the perfect sex partner.

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Old Jun 10, 2006 | 10:35 PM
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Originally Posted by blctalon
I don't see how your previous ball joints could waller out the holes in your steering knuckle, but if they do I don't think there's any other fix besides buying a new knuckle. If the nut is bottoming out before it gets tight that means the hole is too large and the taper isn't snugging up correctly in the knuckle hole. I just got through redoing the front suspension on my 78 and if I recall the bottom torque specification is 70+ to get the pin in and the top is 45+.
worn steering parts can kill you
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