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Air Leak Through Aluminum Casting

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Old Sep 19, 2006 | 02:35 PM
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Default Air Leak Through Aluminum Casting

One tire on my 79 kept going flat with a slow leak. After taking it to my local Tire King, I discovered it was air passing through the casting. The wheels are original that have been polished. Before I tried to seal it on the inside with JB Weld, I thought to check here first. Anybody have luck sealing a casting leak from the inside?

Last edited by Red 69; Sep 20, 2006 at 09:22 AM.
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Old Sep 19, 2006 | 02:48 PM
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I never tried this but I wonder if you could seal it with POR 15. Maybe just run a tube.

BigBlockk

Later.....
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Old Sep 19, 2006 | 02:56 PM
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no need for anything like JB Weld. Something like spray on undercoating will work, happened to me on a set of cheap mags I had. Anything to make a seal on the metal. Run a brush wheel over the inside and spray it.
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Old Sep 19, 2006 | 03:17 PM
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Thanks guys, I happen to have a fresh opened can of POR-15 in silver, so I'll give it a try. It will cover a larger area with less affect on wheel balance. I will give a report in a few days.
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Old Sep 19, 2006 | 04:40 PM
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Originally Posted by Red 69
Thanks guys, I happen to have a fresh opened can of POR-15 in silver, so I'll give it a try. It will cover a larger area with less affect on wheel balance. I will give a report in a few days.
Good luck. the early cast aluminum wheels were known for leaks unfortunately. Worse comes to worse, just put a tube in it.
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Old Sep 19, 2006 | 06:15 PM
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There was a GN Technical Service Bulliten about this.

GM recommended finding the leak and applying a sealer on the inside of the wheel. recommended a specific sealer, don't remember the brand but sounds like you're on the right track.
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Old Sep 19, 2006 | 07:53 PM
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Originally Posted by Red 69
Thanks guys, I happen to have a fresh opened can of POR-15 in silver, so I'll give it a try. It will cover a larger area with less affect on wheel balance. I will give a report in a few days.
I bet it will work fine. That's some pretty killer stuff! I used it in combination with some fiberglass matting on a radiator support and it's like concrete!

Go for it!
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Old Sep 19, 2006 | 09:53 PM
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Originally Posted by pws69
I bet it will work fine. That's some pretty killer stuff! I used it in combination with some fiberglass matting on a radiator support and it's like concrete!

Go for it!
They actually make a kit like that for reinforcing floorpans.
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Old Sep 22, 2006 | 10:35 AM
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As I said in my last message, I went with the POR-15 paint to seal the wheel casting air leak. After scuffing the aluminum with a brass wire brush and cleaning with Simple Green, I applied 3 light coats of POR-15 in silver. As you can see in the picture it made for a neat repair of the casting leak. I used 3 light coats as I didn't want to be taking the tire on and off. We checked the wheel carefully and no bubbles, so the POR repair was a success. Thanks again to those who rerplied, I probably would not have thought of paint as a solution.
[IMG][/IMG]
[IMG][/IMG]
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Old Sep 22, 2006 | 11:22 AM
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R69, it's an ages olde tyme problem, just do some fix a flat and forgetaboutit......done it lots ......works fine...no need to go crazy with anything else...5 bux and you fixed....
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