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I know that the vacuum system for the corvette is prone to failure, but I checked the system and there is not a notable leak. The headlights move about 1/2 an inch and stop when turned on. When looking at the troubleshooting manual, I noticed that the engine is supposed to be making 18-20 inches of Mercury when measured directly from the manifold outlet. Throughout the entire system, I get 11 inches of Mercury. Is this low vacuum the cause of my headlights not going up (the manual said that some corvettes had a low vacuum) and if this is the problem, is there anything I can do to raise the vacuum level? Please help.
The vacuum sounds low, but depending on your location and elevation, the cam you are running and how the car is tuned, that might be all you get. If the car is running properly, then you need to make sure the vacuum system is as good as it will get by checking your cannister and all associated relays for the headlights and wiper door depending on the year.
First off I would hook up a vacuum pump, like a Mitey Vac to the actuators on the headlights and see how much vacuum they take to open and close. You may just have some binding in the headlight mechanism that's causing the problem.
Might want to check out the check valve to see if it's holding. It is a metal one-into-two disc looking thing located up by the firewall. If it's not holding as it should, the vacume is not 'building' enough to open the headlights.
mine acted similiar to yours on my 79, it was the rod seal on the main actuator, both were rotten, when they started to move they would start leaking and the headlight would only come up about 3", i installed new seals about $10 ea., fixed