C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Low Brake Pedal

Thread Tools
 
Search this Thread
 
Old Jan 11, 2007 | 09:38 AM
  #1  
Rusty Bolt's Avatar
Rusty Bolt
Thread Starter
4th Gear
 
Joined: Jun 2003
Posts: 4
Likes: 0
From: Whitehouse Station NJ
Default Low Brake Pedal

I have a 68 Vette 427/4 speed.

I have replaced the Master Brake Cylinder twice, checked the calipers and rotors and pads for worpage and wear. I have no leaks but I continue to loose my brake pedal.

My mechanic thinks that the brake fluid might be boiling and causing air to get into the system. He wants to flush the system and replace the fluid with DOT 5.

Can anyone give me some suggestions as to what my problem is?

Thanks,

Rusty Bolt from NJ
Reply
Old Jan 11, 2007 | 10:11 AM
  #2  
73, Dark Blue 454's Avatar
73, Dark Blue 454
Melting Slicks
10 Year Member
 
Joined: Mar 2005
Posts: 2,838
Likes: 10
From: Austin TX
Default

I've gone through this. To fix it, I spent half a Saturday doing a slow gravity bleed on each wheel.

If your master is new, and no leaks, it almost has to be air in the lines.

Although, I have heard of folks adjusting the pushrod that goes between the booster and master for a better pedal.

Let us know what transpires.

Last edited by 73, Dark Blue 454; Jan 11, 2007 at 09:05 PM.
Reply
Old Jan 11, 2007 | 10:15 AM
  #3  
frank24's Avatar
frank24
Instructor
10 Year Member
 
Joined: Jan 2007
Posts: 195
Likes: 2
From: Wilmington MA
Default

From my stock car racing experience, yes boiling the brake fluid can make for a soft pedal. Symtoms for boiling: pedal starts out high and hard, as you drive and you start heating the fluid in the caliper or brake line, it boils and produces a gas which makes the brakes soft and low. As the fluid cools, the now vapor turns back to a liquid and allows the pedal to be high and hard again.

If your starting w a soft pedal when cool and stays soft, chances are its not boiling the fluid. With stock exhaust and factory run brake lines, all components should be away from any heat source. A sticky and dragging caliper could cause boiling.

Are you sure you have the right master cyl? one too small would require more pedal trravel.

Look for a place your system coud be sucking in air. Not all spots where this could happen, necessarily would show a leak. Sounds impossible, but true.

When you pull up to a stop light, press the pedal twice, if first is low and the second high, then the pads are being pushed back in the calipers some how or being sucked back due to faulty or wrong master not holding a residual pressure to keep them close.

see what you find!

Frank
Reply
Old Jan 11, 2007 | 10:15 AM
  #4  
Jud Chapin's Avatar
Jud Chapin
Race Director
Supporting Lifetime
20 Year Member
St. Jude 15 Year Donor
Liked
Community Favorite
 
Joined: Sep 2001
Posts: 10,560
Likes: 439
From: Wellington, FL
St. Jude Donor '11 thru '25
Default

Sounds like air in the system. Try rebleeding but not the dot 5.
Reply
Old Jan 11, 2007 | 10:16 AM
  #5  
Jud Chapin's Avatar
Jud Chapin
Race Director
Supporting Lifetime
20 Year Member
St. Jude 15 Year Donor
Liked
Community Favorite
 
Joined: Sep 2001
Posts: 10,560
Likes: 439
From: Wellington, FL
St. Jude Donor '11 thru '25
Default

BTW, you did bench bleed the mc, right?
Reply
Old Jan 11, 2007 | 10:23 AM
  #6  
Rusty Bolt's Avatar
Rusty Bolt
Thread Starter
4th Gear
 
Joined: Jun 2003
Posts: 4
Likes: 0
From: Whitehouse Station NJ
Default Low Brake Pedal

Thanks to All,

The system was gravity bled I began to have this problem with the original master brake cylinder replaced it with a chrome one and them replaced it with a stock master brake cylinder.

Break Pedal is low from a cold start not that I have air in it. I can pump it up but only last for the stop and then is low again.

Why shouldn't I use Dot 5 fluid?


Rusty Bolt
Reply
Old Jan 11, 2007 | 10:34 AM
  #7  
Jud Chapin's Avatar
Jud Chapin
Race Director
Supporting Lifetime
20 Year Member
St. Jude 15 Year Donor
Liked
Community Favorite
 
Joined: Sep 2001
Posts: 10,560
Likes: 439
From: Wellington, FL
St. Jude Donor '11 thru '25
Default

Originally Posted by Rusty Bolt
Thanks to All,

The system was gravity bled I began to have this problem with the original master brake cylinder replaced it with a chrome one and them replaced it with a stock master brake cylinder.

Break Pedal is low from a cold start not that I have air in it. I can pump it up but only last for the stop and then is low again.

Why shouldn't I use Dot 5 fluid?


Rusty Bolt
Generally, when you can pump up the pedal, it points to a mc problem involving internal leaks (and yes, I know you've replaced it). As for Dot 5, I personally don't use it do to complaints of a softer pedal, and more importantly here, I doubt that brake fluid type is your problem.
Reply
Old Jan 11, 2007 | 10:43 AM
  #8  
Tom454's Avatar
Tom454
Le Mans Master
20 Year Member
 
Joined: Apr 1999
Posts: 6,134
Likes: 46
From: Raleigh North Carolina
Default

Originally Posted by Rusty Bolt
...

Why shouldn't I use Dot 5 fluid?

Rusty Bolt
Have no idea. I've had DOT 5 in my C2 for 30+ years. Had it in my C3 now for over 10.

No issues or problems.

Pedal is hard as a rock in both.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-1

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-2

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-3

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-4

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-5

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-6

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-7

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-8

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-9

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
Old Jan 11, 2007 | 11:20 AM
  #9  
Corvette Engineering's Avatar
0Corvette Engineering
Former Vendor
 
Joined: Nov 2005
Posts: 683
Likes: 1
From: Mounds View Minnesota
Default

If you have pedal issues with DOT 3 DOT 5 won't help!
If you want to run DOT 5, go ahead, it works fine ( unless you race )

I think you still have air in the system.
A bad MC will pump up but then slowly drop if you keep pressure on it.
Air will pump up but be sqishey and not drop.

Vette calipers ( and all multipiston calipers ) are very hard to bleed.
Reply
Old Jan 11, 2007 | 05:16 PM
  #10  
BlueL36's Avatar
BlueL36
Le Mans Master
 
Joined: Mar 2002
Posts: 6,217
Likes: 1
From: End of the Ike IL
Cruise-In V Veteran
Cruise-In VI Veteran
Default

For about $60 you can get a Motive pressure bleeder. It is great at forcing air out of the system from the MC. Also, it takes a lot less time than gravity bleeding.
Reply
Old Jan 11, 2007 | 08:54 PM
  #11  
SILVERSIXX's Avatar
SILVERSIXX
Drifting
 
Joined: Jul 2005
Posts: 1,591
Likes: 0
From: Oakville Ontario
Default

You first 3 guys need Avatars...PM me and I'll make you some.
Reply
Old Jan 11, 2007 | 09:10 PM
  #12  
KJL's Avatar
KJL
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 2,738
Likes: 53
From: Bogart GA
Default

If you have some tools and an air pump and regulator, all you need to do is put an air quick disconnect (home Depot) on to a steel plate big enough to cover the master cylinder, even an old MC cover would work. Put about 5 to 10 psi of pressure on the MC and then open the bleeders. Be sure the MC fluid doesn't run out. I do the front then turn the plate 180 deg and do the rear. Works like a charm.
Reply
Old Jan 11, 2007 | 11:21 PM
  #13  
72LS1Vette's Avatar
72LS1Vette
Safety Car
20 Year Member
 
Joined: Aug 2001
Posts: 4,883
Likes: 11
From: North Easton Mass
Default

Did you by any chance replace the rotors? If so you have to make sure that the runout is less than a few thousandths. The springs behind the pistons cause the pistons to push the pads very slightly against the rotors. If the rotors wobble too much while turning the pads will pump the pistons in and out and allow air to get sucked in without fluid leaking out. IIRC, Zora Duntov designed the braking system and it works fine for racing and for the street IF the rotors are aligned correctly. Rust buildup on the hubs, etc. that is not cleaned off when replacing rotors will cause excessive runout and mysterious loss of pedal pressure. There is also a recommended bleeding procedure that has been debated several times on the forum. I tried what is supposed to be the factory sequence with good results:

LR Outer
LR Inner
RR Outer
RR Inner
LF
RF



Rick B.
Reply
Old Jan 12, 2007 | 12:38 AM
  #14  
TPI BOY's Avatar
TPI BOY
Burning Brakes
15 Year Member
 
Joined: Dec 2002
Posts: 1,179
Likes: 3
From: STANTON CA
Default

lets talk about the ajustment of the rod between the master cylinder
and booster
Reply

Get notified of new replies

To Low Brake Pedal





All times are GMT -4. The time now is 04:15 PM.

story-0
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-1
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-2
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-3
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-4
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-5
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-6
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-7
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-8
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-9
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE