C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Electric fan install

Thread Tools
 
Search this Thread
 
Old Jan 16, 2007 | 11:54 PM
  #1  
ram100987's Avatar
ram100987
Thread Starter
Instructor
15 Year Member
 
Joined: Sep 2006
Posts: 142
Likes: 1
Default Electric fan install

I'm waiting to receive a Mark VIII electric fan from ebay with a foot long harness to replace the factory fan in my '80 to give it a little better acceleration and mostly to keep it cooler during the Texas summer.
And I already have an aluminum rad that's been in the car since before last summer

I've been searching the forum but haven't found much on how to install it. I've read this and that about relays and a controller and all that but no details on exactly what parts I need and how to install everything.
So if someone could please inform me on how to do this install.

Also I'm interested in using a variable speed controller. With how hot the summer is and how hot the vette tended to run last summer if the fan was only one speed I would bet it'd be running full blast all summer long but if it had variable speeds maybe I could keep the voltage its sucking up to a minimum and all the racket I've heard it'll create a little quieter.


Last edited by ram100987; Jan 16, 2007 at 11:57 PM.
Reply
Old Jan 17, 2007 | 05:48 AM
  #2  
PhotoVette1's Avatar
PhotoVette1
Safety Car
 
Joined: Mar 2005
Posts: 3,503
Likes: 2
From: Raleigh NC
Default

I'll finally be installing my Mark VIII fan this weekend--I will post extensive images and video.

As for controllers, I'm installing this ---> http://www.dccontrol.com/

It's the best one I could find.
Reply
Old Jan 17, 2007 | 08:57 AM
  #3  
DR.Jay's Avatar
DR.Jay
Burning Brakes
10 Year Member
 
Joined: Nov 2005
Posts: 1,143
Likes: 0
From: Leander Texas
Default

I installed a Crown Vic fan assembly in October, and I posted this thread about the install.
http://forums.corvetteforum.com/show....php?t=1520233

The thermal fan switch I got from Pep Boys for $19.99 it is part number
226203. It is adjustable from 32*f to 248*f. it is an easy install. It has a probe/thermal couple that you secure to the radiator with the supplied hardware. The switch comes with a mounting bracket.
Here is a good link.
http://s-seriesforum.com/how-to-efan.html
This is a wire diagram I made. You might have to "click, and save as" to read them as the font is very small.


I am no longer using the Ford starter relay as it would stick in the closed position. I now use a GM fuel pump relay for the fan.


Since I have installed the TPI I am sourceing the power for the relay from the aux fuse box I installed for the TPI.
Reply
Old Jan 17, 2007 | 09:20 AM
  #4  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Originally Posted by PhotoVette1
As for controllers, I'm installing this ---> http://www.dccontrol.com/

That's what I'm gonna order too. It's costly but worth it. On board relays, variable speed, and a simple kit that's easy to install.
Reply
Old Jan 17, 2007 | 11:25 AM
  #5  
ram100987's Avatar
ram100987
Thread Starter
Instructor
15 Year Member
 
Joined: Sep 2006
Posts: 142
Likes: 1
Default

alright, that's a lot of help!
I liked the second control in that link that control both the fan and a water pump in one unit, because i plan on getting an electric pump to lessen the amount of power taken away by all the belts even more.

But it is expensive at $114 compared to the $20...
Reply
Old Jan 27, 2007 | 01:01 PM
  #6  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Originally Posted by ram100987
alright, that's a lot of help!
I liked the second control in that link that control both the fan and a water pump in one unit, because i plan on getting an electric pump to lessen the amount of power taken away by all the belts even more.

But it is expensive at $114 compared to the $20...

Do you race your car? I have heard bad things about street cars with electric pumps.

You'll need to make sure your battery and alternator are up to the task too.
Reply
Old Jan 27, 2007 | 03:58 PM
  #7  
I'm Batman's Avatar
I'm Batman
Team Owner
Supporting Lifetime
10 Year Member
 
Joined: Oct 2004
Posts: 23,831
Likes: 10
From: Springfield MO
St. Jude Donor '07
Default

Originally Posted by Durango_boy
Do you race your car? I have heard bad things about street cars with electric pumps.

You'll need to make sure your battery and alternator are up to the task too.
I really wish someone would come up with a street-reliable electric pump. I'm rather surprised that GM or somebody hasn't made one to improve cooling and save power.
Reply
Old Jan 27, 2007 | 04:00 PM
  #8  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Originally Posted by I'm Batman
I really wish someone would come up with a street-reliable electric pump. I'm rather surprised that GM or somebody hasn't made one to improve cooling and save power.

It would take a lot of gear reduction to get the constant speed needed from a little motor effort. Like how they went with small gear reduction starters. Otherwise they just take too much effort and spinning non stop to keep up with the cooling needs.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-1

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-2

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-3

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-4

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-5

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-6

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-7

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-8

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-9

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
Old Jan 27, 2007 | 05:53 PM
  #9  
BerniesVette's Avatar
BerniesVette
Melting Slicks
 
Joined: Oct 2004
Posts: 2,662
Likes: 8
From: Knoxville Tennessee
Default

LT1 engines have gear driven water pumps. No belts to worry with.
Bernie
Reply
Old Jan 27, 2007 | 06:21 PM
  #10  
Artsvette73's Avatar
Artsvette73
Drifting
 
Joined: Jan 2004
Posts: 1,991
Likes: 3
From: Piscataway NJ
Default

Anybody know what year MarkVIII fan?
Reply
Old Jan 27, 2007 | 06:52 PM
  #11  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Originally Posted by Artsvette73
Anybody know what year MarkVIII fan?

I would guess the first year of the Lincoln MarkVIII.
Reply
Old Jan 27, 2007 | 07:24 PM
  #12  
johnt365's Avatar
johnt365
Drifting
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Dec 2004
Posts: 1,714
Likes: 42
From: Austin Texas
Default

I would call Mark at http://www.madelectrical.com/catalog/rly-1.shtml

I ordered one relay kit from him (among other things). His book is good about explaining the concept of relays. Then i went and bought 3 more relay kits from a big box store.

For the electric fan i am using 2 relays for redundancy. In the event that one relay goes bad I still have another to power the fan. I also put a fusible link on each relay and keep a couple spare links on the car with wire nuts just in case.

I didn’t use a variable speed, I just put an on off switch. I might think about a thermostat controlled unit that only turns on when you need it.

Last edited by johnt365; Jan 27, 2007 at 07:33 PM.
Reply
Old Jan 27, 2007 | 11:27 PM
  #13  
I'm Batman's Avatar
I'm Batman
Team Owner
Supporting Lifetime
10 Year Member
 
Joined: Oct 2004
Posts: 23,831
Likes: 10
From: Springfield MO
St. Jude Donor '07
Default

Originally Posted by johnt365
I would call Mark at http://www.madelectrical.com/catalog/rly-1.shtml

I ordered one relay kit from him (among other things). His book is good about explaining the concept of relays. Then i went and bought 3 more relay kits from a big box store.

For the electric fan i am using 2 relays for redundancy. In the event that one relay goes bad I still have another to power the fan. I also put a fusible link on each relay and keep a couple spare links on the car with wire nuts just in case.

I didn’t use a variable speed, I just put an on off switch. I might think about a thermostat controlled unit that only turns on when you need it.
Not a great idea with a Mark VIII fan - unless your electrical system is hardened to take a 100+ amp startup draw.
Reply
Old Jan 27, 2007 | 11:28 PM
  #14  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Originally Posted by I'm Batman
Not a great idea with a Mark VIII fan - unless your electrical system is hardened to take a 100+ amp startup draw.

I agree. I seem to remember a full speed start up spike at 107 amps. Not something even three 30 amps relays would take very well.
Reply
Old Feb 1, 2007 | 09:55 PM
  #15  
ram100987's Avatar
ram100987
Thread Starter
Instructor
15 Year Member
 
Joined: Sep 2006
Posts: 142
Likes: 1
Default

ya it will be street driven, in fact it's my only car, i drive it everyday. Are the electric water pumps really that unreliable?
I would like to get rid of all belts possible so i'm not wasting any horsepower on anything but shredding tires. My father and i have a long weekend off for a change so i'm hoping to atleast get the fan running.

So what would be the cheapest but still efficient way to wire it up.
Reply
Old Feb 2, 2007 | 10:45 AM
  #16  
Durango_Boy's Avatar
Durango_Boy
Team Owner
 
Joined: Aug 2006
Posts: 24,125
Likes: 15
From: Columbia Missouri
Default

Unless there have been some major changes in electric water pumps, they are to be used for short operation, like on a track. I may be wrong, or I may be puking old information when things have changed...but look into it seriously and thoroughly so you don't have to redo everything after a road side problem.
Reply
Old Feb 3, 2007 | 11:48 PM
  #17  
ram100987's Avatar
ram100987
Thread Starter
Instructor
15 Year Member
 
Joined: Sep 2006
Posts: 142
Likes: 1
Default

Originally Posted by DR.Jay
I installed a Crown Vic fan assembly in October, and I posted this thread about the install.
http://forums.corvetteforum.com/show....php?t=1520233

The thermal fan switch I got from Pep Boys for $19.99 it is part number
226203. It is adjustable from 32*f to 248*f. it is an easy install. It has a probe/thermal couple that you secure to the radiator with the supplied hardware. The switch comes with a mounting bracket.
Here is a good link.
I was just studying the schematic given in that link and it seems that the 2 speed version would leave the fan running on low at all times and high when it gets to the set temp.
To have the fan off at temps under like 180, turn on low at say.. 190 and only go to high when it gets to too high a temp like.. 210, would that require 2 temp probes and switches?

Last edited by ram100987; Feb 3, 2007 at 11:51 PM.
Reply

Get notified of new replies

To Electric fan install

Old Feb 4, 2007 | 04:09 AM
  #18  
PhotoVette1's Avatar
PhotoVette1
Safety Car
 
Joined: Mar 2005
Posts: 3,503
Likes: 2
From: Raleigh NC
Default

My Delta Current Control unit is ****.

This is the best way to control an electric fan (I have the RF64 Mark VIII)--with no exceptions.

With this controller there is NO starting current.

In operation, it senses the water temperature leaving the radiator--this gives maximum chance for the radiator/airstream to cool things down.

It starts at 10% and slowly ramps up to what's ever needed.

The warmest weather I have driven it so far was 82F in Orlando. In stop/go traffic, it never went above 30-40% power (an then only for 20-30 seconds or so)--I know because it has a nifty panel mount indicator light that shows you how much power it is using.

The temperature gauge reads 180F rock hard--no variations. It is preset to work with a 180F T-stat (though it can be set to work with any t-stat). All I did was attach the wires and drive off--no adjustments necessary. You can buy an optional control that mounts in the car that allows you to adjust temperature setting while driving.

On the highway and speeds over 30mph, it does not come on at all, with the exception of a 10-20% blip every now and then.

It is more expensive than other units, but it sure gives me a glowing feeling I spent my money wisely (for a change!)

Except no substitutes--you want something that really works perfect, than buy the DCC controller.

BTW, it comes with absolutely everything needed for installation--right down to the mounting screws and wire guides--nothing else to buy.




Last edited by PhotoVette1; Feb 4, 2007 at 04:16 AM.
Reply
Old Feb 4, 2007 | 12:32 PM
  #19  
Ratsirt's Avatar
Ratsirt
Burning Brakes
 
Joined: Nov 2004
Posts: 821
Likes: 0
From: Ontario
Default

PhotoVette1, regarding DCC what model did you purchase?

Thanks
Reply
Old Feb 4, 2007 | 02:31 PM
  #20  
PhotoVette1's Avatar
PhotoVette1
Safety Car
 
Joined: Mar 2005
Posts: 3,503
Likes: 2
From: Raleigh NC
Default

Originally Posted by Ratsirt
PhotoVette1, regarding DCC what model did you purchase?

Thanks
I got the 60amp--mainly because of the extra positive connection--I use that to feed power from my emergency full power relay (75a). I have this just in case the controller craps out--I heard too many stories about SPAL controllers dying to really trust any controller without a backup.

The 35 amp model should handle the Mark VIII fine--according to DCC, the Mark VIII was the test mule and has always been the fan this controller was designed around.

"...You could have gotten by with a 35, but the 60s a pretty nice controller
in that it runs very cool, they're actually about 80 amp controllers,
but I can only test them to 60 here with the power supply that I have,
so that's what I rate them at 60 amps, the 35s do about 40A, so they're
not under rated as much..." DCC


I have been talking with them about making a controller that can be panel adjusted between 55-90F. I plan to hook this up to the evaporator fan motor so I can have automatic climate control.

Last edited by PhotoVette1; Feb 4, 2007 at 02:40 PM.
Reply



All times are GMT -4. The time now is 02:55 PM.

story-0
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-1
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-2
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-3
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-4
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-5
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-6
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-7
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-8
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-9
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE