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Upper control arm damage?

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Old Jan 19, 2007 | 06:53 AM
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Default Upper control arm damage?

Hi Guys, I pulled my passenger side front end apart today so that I can (eventually) replace all the bushings and ball joints etc. When I got the upper control arm out, I noticed the bolt in the end of it was missing!






Then I compared it to the driver's side upper control arm and noticed that when I lined them up at the edge (left hand side in the circle)






the other end didn't line up! The arm with the bolt missing is "wider"






I'm assuming I can get a replacement bolt ok, but is the control arm ok? If I replace the bushings, will the bolt pull the arm in so that it's the same "width" as the driver's side? If it doesn't, is the arm ok to use?

Any help is appreciated, thanks.

Last edited by saudivette; Jan 19, 2007 at 07:02 AM.
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Old Jan 19, 2007 | 08:33 AM
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Default You can see

That the arm isnt pulled all the way onto the shaft, just tighten it up and see what happens. It should turn ok.
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Old Jan 19, 2007 | 08:43 AM
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It's a minor difference regardless... they'll be fine when you re-assemble them, assuming you don't Bubba them in the process.

FYI... there are special tools which can be fabricated or purchased that help you avoid bending the arms or messing up the bushing sockets during the rebuilding process. They can be seen in the GM service manual.
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Old Jan 19, 2007 | 08:56 AM
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Originally Posted by Tom454
It's a minor difference regardless... they'll be fine when you re-assemble them, assuming you don't Bubba them in the process.

Cool, I feel better now




FYI... there are special tools which can be fabricated or purchased that help you avoid bending the arms or messing up the bushing sockets during the rebuilding process. They can be seen in the GM service manual.
I've been surfing the net, but can't find the tools. Any ideas? I know I can beat/chisel/burn them out etc but I wouldn't mind buying the tools if I can find them...
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Old Jan 19, 2007 | 09:16 AM
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That is normal, when you install the new bolt and torque it done to spec, they will match. If you are using rubber, do not torque them down untill you are at ride height.
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Old Jan 19, 2007 | 10:21 AM
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Originally Posted by saudivette
I've been surfing the net, but can't find the tools. Any ideas? I know I can beat/chisel/burn them out etc but I wouldn't mind buying the tools if I can find them...
The tools are primarily needed when you press the new bushings in place. They maintain the correct space between the bushing eyes when pressure is applied, and this keeps the arms from bending. If you bend the arms, the cross-shafts will bind in the bushing and this is a "no-no"... the shafts should rotate freely in the bushings when you are done.

People have made their own spacer tools out of pipe.... the pipe is "ripped" to obtain a U shaped profile.

The tools consist of:

1) an anvil which supports the bushing eyes on the outside
2) a U profile spacer for the upper a-frame
3) a 3 part U profile spacer set for the lower a-frame
... a spacer which has a notch cut in it for the cross-shaft tabs,
two small spacers to insert between the "double" bushing eyes.

I can send you pics if necessary.

Last edited by Tom454; Jan 19, 2007 at 10:22 AM. Reason: typos
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Old Jan 19, 2007 | 10:58 AM
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Originally Posted by saudivette
Hi Guys, I pulled my passenger side front end apart today so that I can (eventually) replace all the bushings and ball joints etc. When I got the upper control arm out, I noticed the bolt in the end of it was missing!
Are you replacing bushings w/ OE type rubber? ... OR ... polyurethane? If poly ... and ... if outer shells ok ... you don't need to press anything out ... just hog out the old rubber w/ a hole saw & penknife & reuse the old outer shells & load them with the new poly bushings & new inner sleeve ... do a search here there's plenty about it (easy poly install). As others indicated, that's a minor width difference in arms ... I wouldn't worry at all.
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Old Jan 19, 2007 | 11:05 AM
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Use a hole saw, long and deep, to cut out all the rubber from the outside of the bushing. It was a 25mm hole saw if I remember correctly...I can't remember why I had to use metric, but I couldn't find a standard size that fit correctly inside the bore and outside of the center shaft sleeve, but the 25mm worked like a charm. Once the rubber is all gone, it's an easy matter of getting the a-arm off. Then just tap the sleeves off of the shafts, and tap the outer shells out of the arms. Takes maybe ten minutes per arm.

Note: Make sure you remember which way you took it all off, because if you install the new bushings in the wrong order you won't be able to get the a-arm back on the shaft.

Tip: Freeze the new bushing over night, and when you are ready, it'll slide in a little easier.
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Old Jan 19, 2007 | 11:10 AM
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It looks like your upper shaft might be bent a bit...I don't know if it's enough to make a difference or not.

I managed to pry my bushing shells out with a cold chisel and drill hammer. To install the new shells that came with my Energy Suspension bushings, I stuck them in the freezer overnight, and left the arms out in the sun for a while. They hammered in fairly easily then.
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Old Jan 27, 2007 | 09:29 PM
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A little bend won't matter if you get it onto the car, everything torqued, and have it aligned properly. You'll be fine.
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Old Jan 28, 2007 | 08:53 PM
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I just replace my upper A arm bushings for the same reason, lost one bolt and the arm slid off the shaft and cut the bushing. Luckily, it was in the driveway when it did. I just finished putting the new ones in, and this time I used loctite! There was a thread about bolts coming loose on poly bushings a few years back, and loctite was suggested.
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Old Jan 28, 2007 | 08:59 PM
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Originally Posted by 68raggtop
I just replace my upper A arm bushings for the same reason, lost one bolt and the arm slid off the shaft and cut the bushing. Luckily, it was in the driveway when it did. I just finished putting the new ones in, and this time I used loctite! There was a thread about bolts coming loose on poly bushings a few years back, and loctite was suggested.

Do the poly bushings have a tendency of being more loose than the rubber ones?
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Old Jan 28, 2007 | 09:17 PM
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Originally Posted by Durango_boy
Do the poly bushings have a tendency of being more loose than the rubber ones?
If my memory is correct, I think the bolts were just a little more likely to loosen with the poly. I just did an archive search (on loctite bushings), and there are tons of threads about this.

Last edited by 68raggtop; Jan 28, 2007 at 09:23 PM. Reason: added search words used
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Old Jan 28, 2007 | 09:23 PM
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I used an air chisel to get the bushings out. What a great tool!!!
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Old Jan 28, 2007 | 09:43 PM
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Originally Posted by Durango_boy
Do the poly bushings have a tendency of being more loose than the rubber ones?
Since they rotate rather than deflect, they have more of a habit of backing the bolts loose (bushing turns that big washer, which turns the bolt). Loctite and proper torque fix that problem.
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Old Jan 28, 2007 | 09:47 PM
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Originally Posted by Sunspot
I used an air chisel to get the bushings out. What a great tool!!!

They help in a lot of sticky situations. I love mine but I still like a hammer and chisel sometimes.
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Old Jan 29, 2007 | 02:02 AM
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Thanks guys for all the input. When I eventually get some time, I'll have a go at it!
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Old Jan 29, 2007 | 08:52 AM
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Originally Posted by saudivette
Thanks guys for all the input. When I eventually get some time, I'll have a go at it!

Busy there right now or is it just regular scheduled work?
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Old Jan 29, 2007 | 11:36 AM
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Originally Posted by Durango_boy
Busy there right now or is it just regular scheduled work?
Not busy at work at all but busier than a one legged guy in an ar$e kicking competition at home. Just to make you sorry you asked...

  • Our band's first gig for the year is Valentine's Day and we are working hard to learn 15 or 16 new songs
  • My son's band's first gig is this Friday (our Sunday out here) and I've been working hard with him (he's a bass God too)
  • I've been making a backdrop banner for our band
  • Me and my son have been making some models together
  • I've been making and bottling my "refreshment" drink!

Anyway, I'm waiting for a powder coating kit I bought to arrive so I can coat the control arms before I re-fit them. No mega hurry to have them stripped at the moment.
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