C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Body Dolly Fabrication

Thread Tools
 
Search this Thread
 
Old Apr 11, 2007 | 12:00 AM
  #1  
palamesa's Avatar
palamesa
Thread Starter
Pro
Supporting Lifetime
15 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 2007
Posts: 738
Likes: 9
From: Fallbrook CA
Default Body Dolly Fabrication

I'm getting ready to pull the body off of my 76'. I was planning on setting it down on some 4x4's on my flat bed trailer but I think this will limit my ability to get under it to work. Does anybody have a design for a good dolly that could be fabricated out of metal or wood? I've seen several in photo's here on the Forum and they all appear to be home made. I will probably dismantle and scrap it when I'm done so I don't want it too nice. I have a metal shop and MIG so I'm good to go there. I'm looking to buy a 4 pt. lift strap too but I'll post that in the WTB section later.
Reply
Old Apr 11, 2007 | 07:18 AM
  #2  
mapman's Avatar
mapman
Melting Slicks
20 Year Member
Active Streak: 30 Days
All Eyes On Me
 
Joined: Aug 2001
Posts: 3,050
Likes: 124
From: Wichita KS
Default

Originally Posted by palamesa
I'm getting ready to pull the body off of my 76'. I was planning on setting it down on some 4x4's on my flat bed trailer but I think this will limit my ability to get under it to work. Does anybody have a design for a good dolly that could be fabricated out of metal or wood? I've seen several in photo's here on the Forum and they all appear to be home made. I will probably dismantle and scrap it when I'm done so I don't want it too nice. I have a metal shop and MIG so I'm good to go there. I'm looking to buy a 4 pt. lift strap too but I'll post that in the WTB section later.
Most of the major Corvette vendors will carry the Noland Adams "Body Lift Workbook" and body lift video. The workbook contains instructions on building a body dolly - that is what I did. Money well spent and the workbook will save you time and may save you some costly errors.
Reply
Old Apr 11, 2007 | 06:54 PM
  #3  
Duke94's Avatar
Duke94
Le Mans Master
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2001
Posts: 6,640
Likes: 287
From: Ann Arbor Michigan
Default

http://lbfun.com/Corvette/Tech/vette.../BodyDolly.pdf

http://lbfun.com/Corvette/Tech/vette...dy%20Dolly.pdf

http://lbfun.com/Corvette/Tech/vette...0Checklist.pdf
Reply
Old Apr 11, 2007 | 07:20 PM
  #4  
willem wallace's Avatar
willem wallace
Burning Brakes
15 Year Member
 
Joined: Sep 2005
Posts: 895
Likes: 4
From: whitman massachusetts
Default Body Dolly

Hey Pala,
You can get as involved as you want on a dolly of this type. My feeling was, as long as it properly supported the various mounting points on body, provided easy access to underside of body, and was cheap, that was how to go. I live in an area that abounds with manufacturing facilities, and I was looking for an oversize hardwood shipping pallet. In my case, it was an easy find. To the bottom of that I mounted 4 HD swivel casters. I then ran two stringers as long as the body, across the longest side of the pallet. Then it was just a matter of measuring where to place the cross braces in order to line up with the mounting points. It has been a great convenience to be able to easily roll the body around and in and out of my shop. If you want a couple pictures, send me an e-mail with your e-mail address for an attachment. Save your time and money for the car, you will need it! LOL
Reply
Old Apr 11, 2007 | 07:31 PM
  #5  
palamesa's Avatar
palamesa
Thread Starter
Pro
Supporting Lifetime
15 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 2007
Posts: 738
Likes: 9
From: Fallbrook CA
Default

Thanks for the info guys. Exactly what I needed. This Forum is awesome....GP
Reply
Old Apr 11, 2007 | 07:41 PM
  #6  
rick1500's Avatar
rick1500
Instructor
 
Joined: Nov 2004
Posts: 162
Likes: 0
Default

I was too cheap to buy the lift straps, so I picked up 2 nylon tow straps from Harbor Freight and tied them off to the right length. I then hooked one end to an opening in the inside front door pillar, and the other I bolted to the seat belt anchor on the rocker channel. I did that on opposide sides for each strap (driver's door pillar, passengers seat belt anchor, and vice versa), making an 'X' over the top of the body which I attached the winch to. It was much cheaper and seemd to work just as well.

I was a little concerned about this configuration "pinching" the windshield, but I left the T-tops in and even with my severely rotted out windshield frame, everything turned out fine.
Reply
Old Apr 11, 2007 | 08:29 PM
  #7  
willem wallace's Avatar
willem wallace
Burning Brakes
15 Year Member
 
Joined: Sep 2005
Posts: 895
Likes: 4
From: whitman massachusetts
Default front end support

Originally Posted by rick1500
I was too cheap to buy the lift straps, so I picked up 2 nylon tow straps from Harbor Freight and tied them off to the right length. I then hooked one end to an opening in the inside front door pillar, and the other I bolted to the seat belt anchor on the rocker channel. I did that on opposide sides for each strap (driver's door pillar, passengers seat belt anchor, and vice versa), making an 'X' over the top of the body which I attached the winch to. It was much cheaper and seemd to work just as well.

I was a little concerned about this configuration "pinching" the windshield, but I left the T-tops in and even with my severely rotted out windshield frame, everything turned out fine.
Just a friendly addition to the above, be sure that you also support the nose of the car in some fashion during the lift. Once nose is unattached to frame supports, it becomes very fragile.Its own weight is capable of causing damage. I attached a couple ratchet straps to the front end structure and back to the hook before lifting up with an overhead crane. Ratcheted straps snug, not tight, and they provided good support during the lift. SLOOOOOW is the key!
Reply
Old Apr 11, 2007 | 08:32 PM
  #8  
JustForFun's Avatar
JustForFun
Burning Brakes
 
Joined: Apr 2005
Posts: 1,227
Likes: 0
From: Atlanta Ga
Default

i used a auto twirler to lift mine off the frame....worked GREAT, and serves a dual purpose.

www.twirlersouth.com
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Apr 11, 2007 | 08:36 PM
  #9  
NHvette's Avatar
NHvette
Le Mans Master
20 Year Member
 
Joined: Jun 2002
Posts: 8,339
Likes: 24
From: I can walk to MA
Default

I could talk all day ... but here are 1000 words for you.
...should give you some ideas.

I was going to have support in the front - decided a strap was better.
Also, I have a couple posts to hold the #4 mounts. Each 4x4 post can unbolt
from the frame with lag bolts. There is a 1/2" threaded rod in the top of each post,
so the body mounts can be firmly attached.


Last edited by NHvette; Apr 11, 2007 at 08:45 PM.
Reply
Old Apr 11, 2007 | 08:59 PM
  #10  
bmans vette's Avatar
bmans vette
Race Director
Supporting Lifetime
15 Year Member
 
Joined: Nov 2006
Posts: 19,445
Likes: 353
From: Athens GA
St. Jude Donor '12-'13, '15- '16-'17-'18-'19, '21
Default


Thanks Duke,
Been looking for these links and you put all in one post!
Now they are on my hard drive.
This info sharing is what I love about this Forum!

Bman
Reply
Old Apr 11, 2007 | 09:30 PM
  #11  
willem wallace's Avatar
willem wallace
Burning Brakes
15 Year Member
 
Joined: Sep 2005
Posts: 895
Likes: 4
From: whitman massachusetts
Default

Originally Posted by NHvette
I could talk all day ... but here are 1000 words for you.
...should give you some ideas.

I was going to have support in the front - decided a strap was better.
Also, I have a couple posts to hold the #4 mounts. Each 4x4 post can unbolt
from the frame with lag bolts. There is a 1/2" threaded rod in the top of each post,
so the body mounts can be firmly attached.

Hey Dave,
Think my son and I might borrow that for the upcoming boxcar derby? Looks like you already have the perfect launch figured out!
Reply
Old Apr 11, 2007 | 11:19 PM
  #12  
coinwasher's Avatar
coinwasher
Pro
10 Year Member
 
Joined: Dec 2006
Posts: 582
Likes: 3
From: Glen Allen (Richmond) Virginia
Default

http://i120.photobucket.com/albums/o...ttdolly003.jpg
http://i120.photobucket.com/albums/o...dolly004-1.jpg
http://i120.photobucket.com/albums/o...ttdolly005.jpg
Reply
Old Apr 11, 2007 | 11:45 PM
  #13  
NHvette's Avatar
NHvette
Le Mans Master
20 Year Member
 
Joined: Jun 2002
Posts: 8,339
Likes: 24
From: I can walk to MA
Default

couple more of mine
http://webpages.charter.net/davekimt...s/dolly_07.jpg
http://webpages.charter.net/davekimt...s/dolly_08.jpg
Reply
Old Apr 12, 2007 | 12:04 AM
  #14  
tjmica's Avatar
tjmica
Heel & Toe
 
Joined: Mar 2007
Posts: 24
Likes: 0
Default What paint did you use to paint the under carriage

What paint did you use for the undercarriage and interior? I thought is was a possible undercoating/sound proofing. Thanks for all your help. TJMica

Last edited by tjmica; Apr 12, 2007 at 12:05 AM. Reason: Did not help to explain the question
Reply
Old Apr 12, 2007 | 12:15 AM
  #15  
palamesa's Avatar
palamesa
Thread Starter
Pro
Supporting Lifetime
15 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 2007
Posts: 738
Likes: 9
From: Fallbrook CA
Default

TJMica...I assume that that question is directed at COINWASHER since he has such a sweet looking restoration. You may want to PM him your question if he doesn't see it here.
I like the NHvette style. I need to figure out the center to center dimensions but that shouldn't be too tough.
JustForFun....what's the ballpark cost for one of those and where does it attach (front clip on).
Coinwasher...That one is sweet but I would have to keep it around when I got done causing additional problems with wife!
Reply
Old Apr 12, 2007 | 09:42 AM
  #16  
coinwasher's Avatar
coinwasher
Pro
10 Year Member
 
Joined: Dec 2006
Posts: 582
Likes: 3
From: Glen Allen (Richmond) Virginia
Default

Originally Posted by tjmica
What paint did you use for the undercarriage and interior? I thought is was a possible undercoating/sound proofing. Thanks for all your help. TJMica
Lizard Skin, Two different applications. First is sound deadner then 24 hours later spray Ceramic insulation that color matches to NAPA flat black.
Reply
Old Apr 12, 2007 | 09:45 AM
  #17  
coinwasher's Avatar
coinwasher
Pro
10 Year Member
 
Joined: Dec 2006
Posts: 582
Likes: 3
From: Glen Allen (Richmond) Virginia
Default

Originally Posted by palamesa
TJMica...I assume that that question is directed at COINWASHER since he has such a sweet looking restoration. You may want to PM him your question if he doesn't see it here.
I like the NHvette style. I need to figure out the center to center dimensions but that shouldn't be too tough.
JustForFun....what's the ballpark cost for one of those and where does it attach (front clip on).
Coinwasher...That one is sweet but I would have to keep it around when I got done causing additional problems with wife!
Thanks!, Wife does want it gone because she thinks it may inspire me to do another one (smart woman)
Reply

Get notified of new replies

To Body Dolly Fabrication

Old Apr 12, 2007 | 12:03 PM
  #18  
rick1500's Avatar
rick1500
Instructor
 
Joined: Nov 2004
Posts: 162
Likes: 0
Default

Originally Posted by willem wallace
Just a friendly addition to the above, be sure that you also support the nose of the car in some fashion during the lift. Once nose is unattached to frame supports, it becomes very fragile.Its own weight is capable of causing damage. I attached a couple ratchet straps to the front end structure and back to the hook before lifting up with an overhead crane. Ratcheted straps snug, not tight, and they provided good support during the lift. SLOOOOOW is the key!
Thanks Willem. I completely forgot about that. I also used a ratchet strap (and a helper holding it up).

Reply
Old Apr 12, 2007 | 02:53 PM
  #19  
palamesa's Avatar
palamesa
Thread Starter
Pro
Supporting Lifetime
15 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 2007
Posts: 738
Likes: 9
From: Fallbrook CA
Default

Hey Rick....How long was your buddy able to hold up that body with his leg before fatigue set in??...Looks like fun. I see what you mean about the strap set up. Nice looking car. I'd like to see some pic's of your project.
What do you guys think about COINWASHERS LIzard Skin? Where did you get that stuff?? I personally like it and am thinking about using it on mine.
Glenn P
Reply
Old Apr 12, 2007 | 03:08 PM
  #20  
NHvette's Avatar
NHvette
Le Mans Master
20 Year Member
 
Joined: Jun 2002
Posts: 8,339
Likes: 24
From: I can walk to MA
Default

Arghh ... had them all available but didn't know it :
http://webpages.charter.net/davekimt...y/dolly_01.jpg
http://webpages.charter.net/davekimt...y/dolly_02.jpg
http://webpages.charter.net/davekimt...y/dolly_03.jpg
http://webpages.charter.net/davekimt...y/dolly_04.jpg
http://webpages.charter.net/davekimt...y/dolly_05.jpg
http://webpages.charter.net/davekimt...y/dolly_06.jpg
http://webpages.charter.net/davekimt...y/dolly_07.jpg
http://webpages.charter.net/davekimt...y/dolly_08.jpg

Pneumatic 10" swivel casters from Harbor Freight ... got for $10 each, regular $20 each.

Someday, you will no longer need it.
http://webpages.charter.net/davekimt...s/body_on2.gif

Frame dimensions drawing used to locate posts:
http://webpages.charter.net/davekimt...C3FrameDim.jpg


Last edited by NHvette; Apr 12, 2007 at 03:13 PM.
Reply



All times are GMT -4. The time now is 09:59 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE