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mini starter wiring Q

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Old Apr 13, 2007 | 09:17 AM
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Default mini starter wiring Q

I purchased a mini-starter recently to install on my 72. I still have the "r" wire connected on my old starter. So, the way my old starter is connected I have a total of 4 wires. 2 wires to the main battery connection. 1 to the "s" terminal and 1 to the "r" terminal.

With the new mini-starter I purchased I have 2 terminals. One is the main battery terminal and the other is labeled ignition.

I assume the 2 wires from my main battery post will just be moved to the battery post on the mini-starter. I'm also assuming the "s" wire would go to the post labeled ignition.

What to do with the "r" connection? I purchased one of these from Jegs...
http://www.jegs.com/webapp/wcs/store...52941_-1_10395
It's called an r terminal bypass. The directions aren't specific on which terminal I would connect this to...
http://www.jegs.com/instructions/555.../555-10038.pdf
Does this r terminal bypass get connected to the mini-starter's batt post or ignition post?
I would like to check before I install so I don't fry my new starter or my wiring. Any help/explanation appreciated.
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Old Apr 13, 2007 | 10:01 AM
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I'm probably not much help, but on my 72 I left the r wire diconnected. I'm using a Delco mini starter and have a MSD ingnition.
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Old Apr 13, 2007 | 01:33 PM
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I'm pretty sure I have to have the "r" wire connected. As a test I disconnected it on my current starter and tried to start the car. Engine just cranked and never fired. Put it back on and she fired up.
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Old Apr 13, 2007 | 01:39 PM
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I had the same problem on my '73, no electronic ignition. Mine is a Powermaster, I had to buy a replacement soleniod kit. It is spliced into the "r" wire and is hooked to the big cable from the solenoid to the starter connection. Kit was $20 from summit.
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Old Apr 13, 2007 | 08:16 PM
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Originally Posted by 7Deuce
I'm pretty sure I have to have the "r" wire connected. As a test I disconnected it on my current starter and tried to start the car. Engine just cranked and never fired. Put it back on and she fired up.
Yes you need that wire, the "r" stands for run, the "s" stands for start. The way it works is when the engine is started a full 12V is allowed to reach the coil via the "s" wire, in the run position voltage is supplied through a resistance wire "r" and knocks down the power to approximately half that.

Last edited by shafrs3; Apr 14, 2007 at 05:18 PM.
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Old Apr 14, 2007 | 12:06 PM
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Well I called Jegs customer support. They said to connect this r terminal bypass wire to the main battery post on the starter. I guess I'll give that a try and see how it works.
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Old Apr 14, 2007 | 02:23 PM
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7Deuce,

I'm no expert but.....if you are using stock points/coil/condenser set up, I believe you will burn your coil or points if you leave you "R" wire to battery voltage--13+ VDC while running. It needs the full voltage during crank and start, but for running, it should only need 6-8 VDC to keep everything in the ignition primary side from cooking. You might need either resistor wire or some type of ballast resistor in series with the "R" circuit.

Someone please correct me if I am wrong.
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Old Apr 14, 2007 | 04:45 PM
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Originally Posted by 7Deuce
Well I called Jegs customer support. They said to connect this r terminal bypass wire to the main battery post on the starter. I guess I'll give that a try and see how it works.
You will need to connect the bypass wire to the S terminal on the starter. This way it will supply a full 12 volts to the coil only when cranking. If you connect the bypass wire to the main battery post then you will have 12 volts to the coil at all times.
The bypass wire is fitted with a diode so that it allows voltage to pass from the starter circuit to the coil (only when cranking) but will not allow voltage to feed back from the coil to the starter when it is running.
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Old Apr 14, 2007 | 05:43 PM
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Originally Posted by wabco40
You will need to connect the bypass wire to the S terminal on the starter. This way it will supply a full 12 volts to the coil only when cranking. If you connect the bypass wire to the main battery post then you will have 12 volts to the coil at all times.
The bypass wire is fitted with a diode so that it allows voltage to pass from the starter circuit to the coil (only when cranking) but will not allow voltage to feed back from the coil to the starter when it is running.
There's no diode in the harness, according to my wiring diagrams. But I agree about not connecting the "r" terminal to the battery lug, that will fry the points.

Connect the yellow wire (bypass) which is normally connected to the "r" lug of the starter to the "start" (don't know how it maybe designated) terminal on the new starter to maintain full 12V to the coil while starting. Running voltage is supplied from the fuse block through a resistance wire directly to the coil.
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Last edited by shafrs3; Apr 14, 2007 at 06:53 PM.
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Old Apr 15, 2007 | 07:04 AM
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Originally Posted by shafrs3
There's no diode in the harness, according to my wiring diagrams. But I agree about not connecting the "r" terminal to the battery lug, that will fry the points.

Connect the yellow wire (bypass) which is normally connected to the "r" lug of the starter to the "start" (don't know how it maybe designated) terminal on the new starter to maintain full 12V to the coil while starting. Running voltage is supplied from the fuse block through a resistance wire directly to the coil.
The short bypass wire supplied by JEGS has a Diode inline. This wire goes between the S (start) terminal on the starter and the original yellow wire that would noramlly be on the R terminal. This allows the coil to receive 12v when starting. Once the engine is running the coil receives its usual 8 or so volts from the ignition circuit.
If there was no Diode inline and the yellow wire went straight to the S lug then the 8 volts from the ignition circuit would feed back down the yellow wire to the S terminal, cauing the starter to engage while the engine is running (or at least try to engage with the 8 volts). This is why original GM starters have seperate terminals.

Back to the original question about connecting the bypass wire to the battery terminal on the starter, this will supply 12 volts to the coil at all times. Even when turning the ignition off the engine will continue running. How to hot wire a car, battery to coil for ignition, short S and battery terminals on starter to crank!!!
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Old Apr 15, 2007 | 08:19 AM
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Good thing I checked with the forum before connecting this. As for Jegs tech support...

Actually I did a bunch more internet research and I found a really good explanation on how this is connected at the powermaster site.

I copied this from the following FAQ link from powermaster..

http://www.powermastermotorsports.com/faq-starter.html

"What do I do with the wire that went to the ‘R’ terminal on the original starter?

In early original wiring harnesses, the ‘R’ circuit was a ballast resistor bypass. This terminal is ‘no connection’ when the starter is at rest, and is +12VDC while cranking.This circuit provided +12VDC to the ignition coil during cranking for easier engine starting. Cars that do not have a ballast resistor (i.e. HEI, MSD, or other aftermarket ignition systems) should not need this connection. In most cases, this wire can be eliminated. If the engine has no ignition during cranking, then the wiring of the coil is going to require an ‘R’ terminal signal. To accomplish this, connect a 3A/400PIV diode (or Powermaster part # 600 ) in line with the MOTOR SIDE of the solenoid. (Note: This is the terminal on the solenoid which has the cable from inside the starter motor connected to it. It is opposite the BATTERY terminal on the solenoid. The cathode or banded end of the diode goes away from the starter. This allows current to go from the starter to the coil and yet not from the coil to the starter.)"

I do have a connection like this. There is a thick coated wire that runs from inside the solenoid housing to a lug on the motor part of the starter. I can attach it here. This wire should only be getting 12v when the motor is cranking, thus only sending 12v to the coil during cranking

My starter looks like very similiar to this one...


The wire I'm talking about is the blue S looking thing going from the solenoid to the motor. I'm going to install it like picture #1 in these instructions...

http://www.jegs.com/instructions/555.../555-10038.pdf

In their instruction it would have been helpful to actually write some directions like the powermaster site did rather than just showing pictures. Would have saved me some confusion.

Anyway, thanks for all the help. I think I finally have this all figured out. I knew the forum wouldn't let me down.
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Old Apr 15, 2007 | 08:54 AM
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Good job guys. Way to nail a topic that's never really seen good solid answers before.
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Old Apr 15, 2007 | 09:34 AM
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Originally Posted by 7Deuce
I do have a connection like this. There is a thick coated wire that runs from inside the solenoid housing to a lug on the motor part of the starter. I can attach it here. This wire should only be getting 12v when the motor is cranking, thus only sending 12v to the coil during cranking
Better yet connect it to the same lug that energizes the solenoid in the first place, same effect, same thing. That way you won't have to disturb the sealed blue insulation on your new starter keeping dirt out and you won't have to splice in any wires with diodes in them preserving your factory harness.

Last edited by shafrs3; Apr 15, 2007 at 11:07 AM.
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Old Apr 15, 2007 | 11:01 AM
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Originally Posted by 7Deuce
Well I called Jegs customer support. They said to connect this r terminal bypass wire to the main battery post on the starter. I guess I'll give that a try and see how it works.
WRONG
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