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Header size for a 454 SMALL block

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Old Apr 25, 2007 | 12:34 PM
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Default Header size for a 454 SMALL block

Thinking about having a 454 SMALL block built for my '78 from T and L Engine Development. I want something with BIG cubic inch and torque that will bolt right in to my vette without any conversion on drive accessories, etc.
My question is this: I'm going to be using Hooker Sidemounts/Sidepipes that are for a "small block". At 1 7/8", do you think that will be too restrictive for a 454 c.i. pushing 600 h.p.???
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Old Apr 25, 2007 | 12:46 PM
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Originally Posted by Tony Rags
Thinking about having a 454 SMALL block built for my '78 from T and L Engine Development. I want something with BIG cubic inch and torque that will bolt right in to my vette without any conversion on drive accessories, etc.
My question is this: I'm going to be using Hooker Sidemounts/Sidepipes that are for a "small block". At 1 7/8", do you think that will be too restrictive for a 454 c.i. pushing 600 h.p.???
1 7/8 in. will be a good match for a street car.
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Old Apr 25, 2007 | 12:55 PM
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If you read up on header science you can determine the length and diameter of the primary pipes and collector length/diameter. I really don't believe that side pipes have correct primary length in mind when they are built.

A smart person would install really high flowing spread exhaust port aluminum heads on a 454 small block

typical small block heads are kind limited to @1 3/4 pipes because of the bolt pattern. you can use adapters to install out to 2 1/4 pipes, but the correct solution is to buy spread exhaust port heads

To make 600 hp requires heads that flow over 300 cfm intake and @ 220+ exhaust. I use Dart 227cc heads advertised at 314/230 CFM If I didn't already own the darts, I would really look at the Brodix -12's with 272 cc intake ports. I think that they flow over 360 CFM.

you can't think small block when you are over 430 ci
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Old Apr 25, 2007 | 03:18 PM
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Big problem is finding headers that fit our cars bigger than 1 3/4". The Hooker side pipes are the only ones I am aware of in 1 7/8 and they also make the only normal header in 1 3/4". There just aren't any out there that fit our C3's.
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Old Apr 25, 2007 | 03:30 PM
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Default Headers or Motor?

Originally Posted by MotorHead
Big problem is finding headers that fit our cars bigger than 1 3/4". The Hooker side pipes are the only ones I am aware of in 1 7/8 and they also make the only normal header in 1 3/4". There just aren't any out there that fit our C3's.
I find it isn't good business building the motor to fit the headers, usually be better off building the headers to fit the motor? If you build a 454 and limit it with the headers your going to be a little dissappointed for sure. It will probably run on 89 though with 600.

It will most likey need adapters at least.

Harry P. Hunter
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Old Apr 25, 2007 | 03:52 PM
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Originally Posted by MotorHead
Big problem is finding headers that fit our cars bigger than 1 3/4". The Hooker side pipes are the only ones I am aware of in 1 7/8 and they also make the only normal header in 1 3/4". There just aren't any out there that fit our C3's.
I used 2 1/8 headman headers on my small block dragster. Every sprint car out there uses 2 or 2 1/8th. It is only the spread port small block heads that can accommodate these large pipes. For our Vettes that would require Stahl or customs. Custom headers are probably the best choice. Just buy flanges like these for your heads and have some guy come over and fabricate the pipes.

http://www.schoenfeldheaders.com/sbflanges.htm

I personally had to cut budget corners and I am using my old heads and Hooker super comp 1 3/4 with the flanges hogged out to somewhat match my monster Dart head exhaust ports. I went for three inch exhaust right off the collector to not cause a HP restrictive exhaust system
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Old Apr 25, 2007 | 08:37 PM
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What about stans headers???
I was evaluating to call the and sk if the had any headers for my 454(stock 73BB.)
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Old Apr 26, 2007 | 02:25 AM
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Originally Posted by 69 N.O.X. RATT
1 7/8 in. will be a good match for a street car.

Bear in mind that the bigger your primary tubes (in total volume) the further up the RPM scale you're going to push peak torque. Too large, and your torque curve will tend to have pronounced spikes and valleys. Also, your muffler selection is going to be a significant factor.

That said, it's hard to resist just going with the Hooker sidemounts...

Last edited by TheSkunkWorks; Apr 26, 2007 at 02:32 AM.
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Old Apr 26, 2007 | 03:40 PM
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Well then, that leads me to my next question:
What's the ideal (performance wise) inner diameter for the sidepipe tubes on this engine. 2.5", 2.75", or 3" ???
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Old Apr 26, 2007 | 05:35 PM
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From: Graceland in a Not Correctly Restored Stingray
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Originally Posted by Tony Rags
Well then, that leads me to my next question:
What's the ideal (performance wise) inner diameter for the sidepipe tubes on this engine. 2.5", 2.75", or 3" ???
For typical street applications, generally you'll be more limited by tolerable / acceptable sound levels than by flow. Even so, there's too many unknown variables to be completely accurate (cam, CR, heads, target rpm for peak torque...). Just keep in mind that Hooker's Max Flows claim significantly better flow than open pipes (word is Sweet Thunders are great, too). And that, for a given engine, once you get to optimum flow downstream of the collector, bigger diameter inserts probably make more noise than additional power. (Think of why collector extensions work so well...)

As long as you have decent pipes and a relatively un-restrictive system behind it, you'll have gained the majority of what's available from improving the exhaust. If you're hardcore, I'm afraid you'll have to get this one engineered to get every last pony out of it.

Last edited by TheSkunkWorks; Apr 26, 2007 at 05:40 PM.
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