C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Pilot Bushing Removal/Installation

Thread Tools
 
Search this Thread
 
Old May 3, 2007 | 07:32 PM
  #1  
724544SPD's Avatar
724544SPD
Thread Starter
Pro
10 Year Member
 
Joined: Feb 2006
Posts: 529
Likes: 0
From: Waco TX
Default Pilot Bushing Removal/Installation

Any tips on how to get the old pilot bushing out of the crank on a BB? Any tips on how best to install? Also, do I need to lube the bushing/trans input shaft with high temp grease?
Reply
Old May 3, 2007 | 07:43 PM
  #2  
Z-man's Avatar
Z-man
Race Director
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Nov 1999
Posts: 10,643
Likes: 8
From: Foxfield CO 1970 Convertible
Default

I went to the auto parts place and borrowed a pilot bushing puller. Got it out in a couple of minutes. If you can't afford "free", there are guys who will give you the old "grease and stick" trick to try...

Installation is simply pushing it in with your hand, or tapping it lightly with a rubber mallet. I suppose a little grease would help assembly, but I'm not sure it's necessary. (I used a pilot bearing on mine).
Reply
Old May 3, 2007 | 07:55 PM
  #3  
croaker's Avatar
croaker
Melting Slicks
15 Year Member
 
Joined: May 2006
Posts: 2,364
Likes: 103
From: Centerville Louisiana
Default

Hydraulic pressure,(stick and grease ) method worked for me
Reply
Old May 4, 2007 | 12:14 PM
  #4  
rjmonty's Avatar
rjmonty
Pro
15 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Oct 2006
Posts: 528
Likes: 15
From: Chesapeake Virginia
Default

I have a sb 350 and I had to make two cuts with a metal blade in a jig saw, then crack it apart and pull it out. The new one is going in too hard...somethings wrong. I will cut my new one out and try again by removing some of the material from the OD of another new bushing.
Reply
Old May 4, 2007 | 01:57 PM
  #5  
pws69's Avatar
pws69
Melting Slicks
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Nov 2001
Posts: 2,668
Likes: 43
From: Eastern US XX
Default

Originally Posted by rjmonty
I have a sb 350 and I had to make two cuts with a metal blade in a jig saw, then crack it apart and pull it out. The new one is going in too hard...somethings wrong. I will cut my new one out and try again by removing some of the material from the OD of another new bushing.
Shouldn't do that!! You must have the wrong bushing. It should be pretty tight but you should never have to remove ANY material. Did you clean everything up and grease the OD and crank hole before you tried to drive it in?

And the "grease and stick" trick has never failed me in over 40 years.
Reply
Old May 4, 2007 | 10:10 PM
  #6  
724544SPD's Avatar
724544SPD
Thread Starter
Pro
10 Year Member
 
Joined: Feb 2006
Posts: 529
Likes: 0
From: Waco TX
Default

Originally Posted by pws69
Shouldn't do that!! You must have the wrong bushing. It should be pretty tight but you should never have to remove ANY material. Did you clean everything up and grease the OD and crank hole before you tried to drive it in?

And the "grease and stick" trick has never failed me in over 40 years.

Can you be more specific on the "grease and stick" method.
Reply
Old May 4, 2007 | 11:29 PM
  #7  
Willcox Corvette's Avatar
0Willcox Corvette
Former Vendor
 
Joined: Aug 2006
Posts: 76,656
Likes: 1,851
From: Jeffersonville Indiana 812-288-7103
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15
Default

Yes, I can.

Grease and Stick, or grease and old Jack shaft! This is one of the oldest tricks in the non written book of auto repair techniques. (one of the few bubba tricks that works)

Take as much grease as possible and push it in to the pilot bushing hole! Fill it as full as possible. Then either with a stick the same size as the end of your transmission jack shaft or an old worn out jack shaft….Drive it in the hole!

The hydraulic pressure from having the stick (shaft) driven in the bushing will force it out.

However, if you have horrible wear in the front bearing of the transmission, there are (and I hate to argue) rare cases where the bushing is so worn out that the grease will shot out in your face! In over thirty years, I’ve only seen this happen one time and yes then and only after desperate measures did we take a high speed die grinder and remove the bushing by grinding it out until we could split it.

As pws69 mentioned, grease and stick works!

When you go back, there are newer style bearings that you can purchase that are greased roller design. This type of pilot bearing will give you longer life and be easier on the end of the jack shaft. You might consider getting one before you install the new oil impregnated stock pilot bushing.

There are also pilot bearing pullers! But from a time is important stand point… Grease and stick (we use an old jack shaft) will work faster than any other method.

Willcox Inc.

Last edited by Willcox Corvette; May 4, 2007 at 11:32 PM.
Reply
Old May 5, 2007 | 03:18 AM
  #8  
slowride262's Avatar
slowride262
Advanced
 
Joined: Mar 2007
Posts: 69
Likes: 0
From: Superior Wisconsin
Default

The grease and stick works great every time.
I've found that if ya put the pilot bearing in the freezer for a few hours it will almost side in but ya still have to give it a little tap.
Reply

Get notified of new replies

To Pilot Bushing Removal/Installation

Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-1

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-2

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-3

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-4

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-5

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-6

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-7

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-8

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-9

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski




All times are GMT -4. The time now is 07:26 PM.

story-0
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-1
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-2
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-3
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-4
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-5
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-6
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-7
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-8
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-9
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE