Q jet users
So....I screwed with something that was working fine, and gained a very noticable boost in performance. I spent 45 minutes and filed away an area at the top edge that the air door seemed to be hanging on every so slightly. This was just a tiny 1/4 long area....that took maybe ten minutes. The rest of the time was spent checking the vacuum dash pot orifice size and drilling it out to .015 to allow the air door to open sooner when called for. What a difference when you step on the gas! They are opening just perfectly to pour in that extra power with having to floor the petal.
As they say, it's all in the details !!
Glad to hear yours is running stronger..
You can adjust the SAV's to open sooner or later. You'll need a 3/32 allen wrench (I think that's the size) and a small flat-head screwdriver. You'll see where it's to be adjusted on the passenger's side of the SAV shaft. Simply unlock the set screw (with the allen wrench,..the screw faces down) and either tighten or loosen the flat-head adjusting screw. Try 1/8 of a turn either way (tighter will slow the opening of the AV's,..looser with make them come in quicker). You won't need to turn the screw more than a half turn. DON'T ALLOW THE ADJUSTING SCREW TO COME UNWOUND!,..it's srping loaded.
Then lock in the set screw (allen wrench again) and take her for a test drive. You'll know when it's just right.
Good luck!
All the adjusting I referred to involves the "air door" at the top. If you pushed it open manually with engine off, you could feel a slight hang up ....but then it was fine. Both valves's outermost edge was binding ever so slightly on the top cover casting...IE the throat at, and around the secondary air doors. This was possible causing a slight delay. The big improvement was gained by opening up the bleed in the dashpot....the device that holds the doors closed (or partially closed), , proportional to engine vacuum (load), even though the air velocity is great enough to open the air doors. Opening up the bleed allows the vacuum to bleed off faster, and thus the air doors can open faster. The engineers that designed the Q jet were pretty smart !!
Next, I may fabricate a custom crank arm to enable easy changes to pick up point and total opening of the secondary valves, below the air door.











