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Frame Repair update

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Old Jun 19, 2007 | 01:57 AM
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Default Frame Repair update

hey guy
Just thought i would post a few pics of out frame repairs. Some of you may remember the frame from earlier post, it was in really bad shape.




Since then we have repaired the kickups:





Repaired the underside of the kickups and replaced body mounts and #4 crossmember gussets:



















It's been a lot of work but we have enjoyed it. Looking forward to getting the thing back from the sand blasters next trip in. Then we can start adding all the new parts.

Last edited by cboyd; Jun 19, 2007 at 02:20 AM.
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Old Jun 19, 2007 | 03:05 AM
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Wow,I didn't know they had Princess Auto stores that far east!Looks good so far,maybe I should fix my old rusty frame instead of dumping it.
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Old Jun 19, 2007 | 07:53 AM
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Wow you've done a god job. Id have never thought that frame could look like that after looking at the first pic.
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Old Jun 19, 2007 | 07:54 AM
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Originally Posted by tfi racing
Wow,I didn't know they had Princess Auto stores that far east!Looks good so far,maybe I should fix my old rusty frame instead of dumping it.
Princess Auto, The best thing that has hit the East coast since the beer store.
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Old Jun 19, 2007 | 08:03 AM
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Originally Posted by bahamasair
Wow you've done a god job. Id have never thought that frame could look like that after looking at the first pic.
Thanks
The more I got into it, I had some serious doubts as well. Thought about looking for another frame a couple of times. Glad I stuck with it.
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Old Jun 19, 2007 | 09:12 AM
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Nice job, frame is lookin good
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Old Jun 19, 2007 | 09:25 AM
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You did a nice job....that was one ugly frame!
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Old Jun 19, 2007 | 06:06 PM
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CBoyd,

Did you purchase the rear kickup to third member pieces or did you fabricate them? I've got the same kind of thing going on but to a lesser degree. Thanks for the before / after pictures. You've increased my confidence that rust can be overcome. By the way, nice job!
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Old Jun 19, 2007 | 06:59 PM
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Great looking job.

Was there a way you could look up into the boxed sections to look for hidden rust?
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Old Jun 19, 2007 | 09:29 PM
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Very nice work, do you do this professionally or just for yourself ? Looks great,,,Peace, Moosie
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Old Jun 19, 2007 | 09:55 PM
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Lard tunderin' boy, lookin awesome eh???

Mighty fine metalwork, lad!!
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Old Jun 19, 2007 | 11:02 PM
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Originally Posted by Brewmeistergi
CBoyd,

Did you purchase the rear kickup to third member pieces or did you fabricate them? I've got the same kind of thing going on but to a lesser degree. Thanks for the before / after pictures. You've increased my confidence that rust can be overcome. By the way, nice job!
All parts for the frame we fabricated, with the exception of the # 4 crossmember gussets and the body frame mounts. So far I hace used 1/2 sheet (4' x 4') piece of 1/8" steel, $70.00 cdn. I have used lots of welding wire, zip cut disc, and oxy/accetylene. As long as I don't try and account for my time, I feel o.k. Each kick-up took me about 2 wks to complete. Making lots of measurements, bracing everything, and taking your time, no rush, is the only way.
Thanks for the reply.
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Old Jun 20, 2007 | 02:01 AM
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Originally Posted by shafrs3
Great looking job.

Was there a way you could look up into the boxed sections to look for hidden rust?
Once the tail section was removed, forward of the rear gusset, you could see all the way up to the #1 frame body mount. I used a air neddle gun on a broom handle to remove any scale and then vacuumed it out.







Lots of work but kinda fun.
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Old Jun 20, 2007 | 02:03 AM
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Originally Posted by moosie982
Very nice work, do you do this professionally or just for yourself ? Looks great,,,Peace, Moosie

Just for myself.
Thanks for the reply.
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Old Jun 20, 2007 | 02:05 AM
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Originally Posted by dannyman
Lard tunderin' boy, lookin awesome eh???

Mighty fine metalwork, lad!!
With a phrase like that, you are not orginially from Ontario, or you know a lot of newfies, either way, thanks
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Old Jun 20, 2007 | 06:10 PM
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You're more than welcome!! I never met a newfie I didn't like!! Doin' a mighty fine job, keep at her!!
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Old Jun 20, 2007 | 07:13 PM
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Don't know if you knew this already but Doc Rebuild has frame repair sections you can buy. Could speed things up in the tricky places.

You'll need Adobe Acrobat to view it.

http://www.docrebuild.com/dr-r-web/FRAME63.pdf
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Old Jun 20, 2007 | 10:38 PM
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Princess Auto, The best thing that has hit the East coast since the beer store

Same for the west, bought a lot of stuff there for this project. Gee!! maybe I shouldn't have cut my old frame in half!

Great work
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Old Jun 20, 2007 | 11:06 PM
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Originally Posted by shafrs3
Don't know if you knew this already but Doc Rebuild has frame repair sections you can buy. Could speed things up in the tricky places.

You'll need Adobe Acrobat to view it.

http://www.docrebuild.com/dr-r-web/FRAME63.pdf
That's a great link. No I wasn't aware of Doc. Paragon Reproductions has some frame parts, but I couldn't locate the rear kick-ups, which were the hardest to re-construct.
Thanks for the link.
Clyde
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Old Jun 20, 2007 | 11:13 PM
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Originally Posted by hwcoop

Same for the west, bought a lot of stuff there for this project. Gee!! maybe I shouldn't have cut my old frame in half!

Great work
Gotta love their return policy, my garage looks like the project was sponsored by Princess. The frame was a good project to do once, I think if I ever did another rebuild I would definently look for a frame that was a little more rust free.
Clyde
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