C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

'76 Hinge Pillar Issue - Need Advice

Thread Tools
 
Search this Thread
 
Old Aug 19, 2007 | 10:51 AM
  #1  
safty's Avatar
safty
Thread Starter
Heel & Toe
 
Joined: Aug 2007
Posts: 23
Likes: 0
Default '76 Hinge Pillar Issue - Need Advice

Approx. 2 months ago, I purchased a '76 Stingray from the original owner in MI. The car has 41,000 original miles on it. It's has an L-48/ auto trans set-up. The owner claimed the car was not started for 15 yrs. After changing 4 spark plugs, the engine fired and runs strong. Now, here is my problem: The drivers side hinge piller is split above the upper hinge and just below the windshield pillar. It appears that car has a water leak, the area corroded putting stress on the area causing the problem. Zip Corvette has replacement windshield header/pillar parts, so rot in this area must be common. Does anyone have experience with replacing, patching, welding or repairing the hinge pillar. If I can solve the hinge pillar problem and replace the windshield frame, this car has the potential to be a winner. Hey, the car was cheap and quick estimates using data from the Corvette Action Center indicate this car was 1 of approx. 185 identically equipped Vettes made in 1976. I look forward to your responses.
Reply
Old Aug 19, 2007 | 11:24 AM
  #2  
dannyman's Avatar
dannyman
Melting Slicks
15 Year Member
 
Joined: Dec 2006
Posts: 2,669
Likes: 3
From: Kingston Ontario
Default

Forum Search - Birdcage Repair

Lots of info here in the forum.

By the way - Welcome Aboard!!

P.S. Why did you only change four spark plugs?
Reply
Old Aug 19, 2007 | 08:27 PM
  #3  
safty's Avatar
safty
Thread Starter
Heel & Toe
 
Joined: Aug 2007
Posts: 23
Likes: 0
Default Hinge Pillar Repair

Thanks for responding. I'm been spending time research the best way and techniques for making the repairs.

I was pleased that the engine fired up and ran smoothly with only changing 4 spark plugs. I plan to replace the balance of them, tune the engine, etc. Having essentially pulled the Vette from a barn where it sat for 15 yrs, I was happy that the engine did not need major work.

This will be a fun project car to complement my '87 Vette. Now, I only need one more Vette. I'm shooting for owning red, white and blue Vettes.
Reply
Old Aug 19, 2007 | 10:39 PM
  #4  
kortensi's Avatar
kortensi
Burning Brakes
20 Year Member
Liked
 
Joined: Jun 2003
Posts: 1,212
Likes: 0
From: San Antonio TX
Default

Welcome to the group.

You can see my 2 year frame off dealing with birdcage rot here:
http://forums.corvetteforum.com/show....php?t=1107000

Be warned, we are up to 25 pages.

let me know if I can help with any more info.

KO

Reply
Old Aug 20, 2007 | 07:09 AM
  #5  
safty's Avatar
safty
Thread Starter
Heel & Toe
 
Joined: Aug 2007
Posts: 23
Likes: 0
Default Response to 2 yrs of rot

Wow, 2 yrs. I was hoping to have the hinge pillar and windshied frame rot issues addressed before October. It looks like I'll have to strip out the interior and wiring to make the repair.

Today, I plan to contact a local bodyshop that specializes in Corvettes. Being that rust falls on me while driving the car around and I've found chunks of corroded metal on the floor, the rust is probably pretty bad.

Hmm, I wonder if I should cut bait on this one. The positive is that I started a dealership to support this hobby. At least I get parts at a discount.
Reply
Old Aug 20, 2007 | 08:34 AM
  #6  
Vette Gator's Avatar
Vette Gator
Burning Brakes
 
Joined: Dec 2004
Posts: 918
Likes: 5
From: Gainesville FL
Default

Originally Posted by safty
Being that rust falls on me while driving the car around and I've found chunks of corroded metal on the floor, the rust is probably pretty bad.
Remove the trim that runs along the top of the windshield frame. The rust falling on you while driving sounds very, very familiar... One thing to keep in mind if you replace the windshield frame is that the geometry of the top windshield corners is extremely important for windshield fit, T-top fit, window fit, door fit, etc. Pretty much everything keys off those two points.

As others have said, it sounds like you have at least some birdcage rot. Once you find out how far the problem extends, you can make some decisions. I ended up needing to repair the upper windshield frame and replace the floor pans. Everything else looked OK.
Reply
Old Aug 20, 2007 | 10:17 PM
  #7  
safty's Avatar
safty
Thread Starter
Heel & Toe
 
Joined: Aug 2007
Posts: 23
Likes: 0
Default Birdcage Rot Issue

I contacted the body shop. The owner has 6 Vettes range from a '63 to '03. He knew about the C3 birdcage rot issue and refused to take on the job.

So, after taking a ride in my '87 Vette to think, I will start the minor disassembly work this weekend to determine the extent of the corrosion. I may have a welder (former boiler welder) available to assist with the work set up and welding. I'm determined to figure out how to make this a one week job excluding assembly and disassembly of the interior and such.

I will keep the forum posted with pictures.
Reply

Get notified of new replies

To '76 Hinge Pillar Issue - Need Advice





All times are GMT -4. The time now is 08:24 AM.

story-0
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-1
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-2
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-3
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-4
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-5
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-6
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE
story-7
10 Things C8 Corvette Owners Hate (But Won't Tell You)

Slideshow: 10 things C8 Corvette owners hate, but won't tell you.

By Joe Kucinski | 2026-04-01 18:36:07


VIEW MORE
story-8
10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

Slideshow: Should you add one of these incredible Corvettes to your garage?

By Brett Foote | 2026-04-01 18:14:05


VIEW MORE
story-9
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE