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TH400 issue

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Old Sep 7, 2007 | 12:03 PM
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Default TH400 issue

(1976 L-82 350 w/ TH400)

Heres what happened- I installed a B&M shift improver kit following the "street/strip" instructions with no noticed problems, changed the ATF filter and install new fluid. Took it for about a 5 mile drive afterwards and it worked as it always did but with a nice snappy shift.

As I turn around to head back home I got on it a little just have it act like it was low on fluid (slipping). I pulled over checked it in park and it was about 1/2 quart or so low. I had fluid with me so I added 1/2 qt. I let it idle a little and shifted it throught the different shift points. All seemed to be normal again.

Once I started down the road the tranny wouldn't shift to second. If I made it go to 5300 rpms or so it shifted good. I figure the governors working fine then- Must be the modulator right? Well its new and was put on 200 miles ago. I pulled it off and all seems ok with it and the vaccum line. I drove it a few short trips for a total of 10 miles with no sign of improvement over the last couple of days.

Could it be the servo? I pulled it out and tested it with 12volts and it clicked as it should. Maybe it's still bad? The ATF pan and servo is currently off the transmission. Any advice for trouble shooting is greatly appreciated. THANKS ~Shannon
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Old Sep 7, 2007 | 01:49 PM
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Old Sep 7, 2007 | 02:31 PM
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i'm no expert, only rebuilt one TH400 - but one thing i learned is that the shift and other valves have to slide in their bores perfectly. any slight hangups might (dunno?) cause intermittent problems. (don't recall how much dissassembly the B&M shift kit requires).

seems like you should be able to use a volt meter to test the voltage at the solenoid (assume you meant solenoid instead of servo) - will need a helper to mash the gas pedal. if always engaged, it might not shift into second until high rpm.
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Old Sep 7, 2007 | 02:56 PM
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Originally Posted by S489
i'm no expert, only rebuilt one TH400 - but one thing i learned is that the shift and other valves have to slide in their bores perfectly. any slight hangups might (dunno?) cause intermittent problems. (don't recall how much dissassembly the B&M shift kit requires).

seems like you should be able to use a volt meter to test the voltage at the solenoid (assume you meant solenoid instead of servo) - will need a helper to mash the gas pedal. if always engaged, it might not shift into second until high rpm.
Thanks! Yeah, I meant Solenoid. I didn't test it like that. I just pulled the pan and pulled the two bolts that hold it on and tested it with 12volts. It clicked each time I applied juice. Its original and looks rough so I'll price a new one out and replace anyways I guess.

I just would hate to install a new solenoid, the pan, and ATF just to have the same problem still. Know what I mean vern?
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Old Sep 7, 2007 | 03:00 PM
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Originally Posted by S489
i'm no expert, only rebuilt one TH400 - but one thing i learned is that the shift and other valves have to slide in their bores perfectly. any slight hangups might (dunno?) cause intermittent problems. (don't recall how much dissassembly the B&M shift kit requires).

seems like you should be able to use a volt meter to test the voltage at the solenoid (assume you meant solenoid instead of servo) - will need a helper to mash the gas pedal. if always engaged, it might not shift into second until high rpm.
The shift kit is pretty easy, remove throttle body, remove 3 steel ***** and a spring then put the new plate and gaskets in place and reassemble. I don't think thats the problem though. If it were, I would think I would have had an issue from the beginning. It didn't- It worked great for several miles including several stop and gos..
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Old Sep 7, 2007 | 03:45 PM
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Well I just hooked the solenoid back up, turn on the ignition and tied a string to the activation switch under the dash (by the gas pedal). The switch seams to work fine when activated at WOT. The solenoid clicks and the little pluger part moves.

Guess I'm barking up the wrong tree??

Going back out to play with it I suppose. I'll check back later..
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Old Sep 7, 2007 | 04:09 PM
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I'm not an expert at this but here is an experience that I had.

My TH-400 all of a sudden would not want to upshift into second. I checked the modulator and it was fine so next I disconnected the kick down solenoid and took it for a spin. It works fine now so I am assuming that I have a bad or sticky switch. I have not had time to check it out.

Try disconnecting the kickdown switch and taking it for a ride. My thoughts are that if you went for a cruse after you installed the kit and everything was fine you did the job correctly. You may have a sticky switch or solenoid which is not allowing you're tranny to upshift.
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Old Sep 7, 2007 | 04:22 PM
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Originally Posted by 73C3
I'm not an expert at this but here is an experience that I had.

My TH-400 all of a sudden would not want to upshift into second. I checked the modulator and it was fine so next I disconnected the kick down solenoid and took it for a spin. It works fine now so I am assuming that I have a bad or sticky switch. I have not had time to check it out.

Try disconnecting the kickdown switch and taking it for a ride. My thoughts are that if you went for a cruse after you installed the kit and everything was fine you did the job correctly. You may have a sticky switch or solenoid which is not allowing you're tranny to upshift.
Thanks,
Thats what I was thinking too. I'll go to napa tomorrow to price one out since it looks rough anyways. I just read in the B&M instructions that if the square can style detent solenoid seal is damaged, loose, or damaged unit in general it will stay in passing gear all the time. I guess that means
1st gear??

I'd try what you said but I dont want to install the pan and fluid again until after I install a new detent solenoid. It can't be that expensive..

could it..:o

Last edited by 2armor; Sep 7, 2007 at 04:25 PM.
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Old Sep 7, 2007 | 04:30 PM
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I'm showing $23.99 at AZ.
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Old Sep 7, 2007 | 04:33 PM
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Originally Posted by 73C3
I'm showing $23.99 at AZ.
Sweet, thanks. I'll check with napa first since I get a discount there. AZ but be plan B!

Now I just want to know if thats the friggin problem!
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Old Sep 7, 2007 | 06:30 PM
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OK now- I know theres some tranny gurus out there!
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Old Sep 7, 2007 | 06:42 PM
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The solenoid is only for WOT kickdown, it has nothing to do with normal driving. Vacuum & line pressure controls normal function. I drove from Little Rock to San Antonio with no connection to the solenoid and never knew it because I never stomped the gas pedal. The tranny shifted normally. More likely a piece of dirt in a check valve. What did you use to hold the check ***** in place during assembly? Sounds like line pressure is not building enough to kick the tranny into 2nd.
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Old Sep 7, 2007 | 06:52 PM
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Originally Posted by ratflinger
The solenoid is only for WOT kickdown, it has nothing to do with normal driving. Vacuum & line pressure controls normal function. I drove from Little Rock to San Antonio with no connection to the solenoid and never knew it because I never stomped the gas pedal. The tranny shifted normally. More likely a piece of dirt in a check valve. What did you use to hold the check ***** in place during assembly? Sounds like line pressure is not building enough to kick the tranny into 2nd.
Cool, Thanks! I'm just going off what the trouble shooting flow chart shows. Since the tranny was still in place, the directions said to use a dab of grease on the 3 bearings, gaskets, and plate surface. I only used enough to hold it in place until it was bolted up.

What could cause an issue with that after driving for several miles? I though something just crapped out on me.
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Old Sep 7, 2007 | 06:55 PM
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Now that you mentioned line pressure, I recall a cone shape filter falling out of one of the 2 governor tubes. I wonder if I put it in the wrong way OR in the wrong tube. Would that cause a delayed problem if I installed it incorrectly?
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Old Sep 7, 2007 | 07:35 PM
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I'm away from home & don't have my books & diagrams, so I can't answer the specific question. A piece of junk floating around wouldn't cause trouble until it got sucked up and stuck somewhere. I'd vote for debris. It worked for a while so you did the upgrade correctly, then something has happened that prevents the tranny from shifting.
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Old Sep 7, 2007 | 07:55 PM
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What filter is in it? Back when I ran autos and rebuilt them a lot...I found that the cheap filters would often *suck up* when used with a shift kit that increased line pressure. They often acted just as you describe...everything fine until you got on it hard once or twice. I pulled trans back out a couple of times and found nothing wrong until I replaced the *new* filter with a better one. On T-400s the better ones were ones you couldn't see the filter media through the intake hole. It was open and you saw metal. The cheaper ones had the material visible right there.

The little screens are governor screens and keep trash from getting to it.

Have you checked the governor piston for movement? They are pretty picky!



JIM
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Old Sep 7, 2007 | 07:56 PM
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Originally Posted by ratflinger
I'm away from home & don't have my books & diagrams, so I can't answer the specific question. A piece of junk floating around wouldn't cause trouble until it got sucked up and stuck somewhere. I'd vote for debris. It worked for a while so you did the upgrade correctly, then something has happened that prevents the tranny from shifting.
I buy that. So what should I do? I'm gonna definately get a th400 manual tomorrow and a new detent solenoid since its cheap as well as new fluid and filter too. Anything else while the pan is off??
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Old Sep 7, 2007 | 08:06 PM
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Originally Posted by 427Hotrod
What filter is in it? Back when I ran autos and rebuilt them a lot...I found that the cheap filters would often *suck up* when used with a shift kit that increased line pressure. They often acted just as you describe...everything fine until you got on it hard once or twice. I pulled trans back out a couple of times and found nothing wrong until I replaced the *new* filter with a better one. On T-400s the better ones were ones you couldn't see the filter media through the intake hole. It was open and you saw metal. The cheaper ones had the material visible right there.

The little screens are governor screens and keep trash from getting to it.

Have you checked the governor piston for movement? They are pretty picky!



JIM

Thanks jim, I did put a good brass screen TCI filter at the oem location. It also has a Perma-cool remote filter under the hood with SS braided lines and all AN fittings. When I finished installing the shift kit with new fluid, I also installed a Fram PH8 filter to replace the original Perma-cool filter. This would be the first time its ever had a fram oil filter on the Tranny cooling line. You think this could cause a restriction issue? Perm-cool lists it as an acceptable replacement though..

Governor piston -no. What should I look for? I have heard about the little plastic gear failing but figured since it shifted at 5000rpm the governor was working. I dont know- Not much experience with automatics.. Wish I had a 4 spd in it!

Last edited by 2armor; Sep 7, 2007 at 08:10 PM.
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Old Sep 7, 2007 | 08:19 PM
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i've heard you're supposed to use vasoline insted of grease because grease will not melt off and the vasoline will. the grease coulde be clogging something up.
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Old Sep 7, 2007 | 08:41 PM
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Originally Posted by chris75stingray
i've heard you're supposed to use vasoline insted of grease because grease will not melt off and the vasoline will. the grease coulde be clogging something up.
That could be too. The directions say "use grease or petroleum jelly to hold in place"

I just used grease cause I was already in the garage where the grease is, not the bed room

Should I tear it all out and clean real good then reassemble?
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