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Brakes Again!

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Old Nov 24, 2007 | 07:26 PM
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Default Brakes Again!

Hey fellow members, I've had a ongoing problem's with my brakes. After driving approx. 100 miles my break light comes on, took it to midas they said front calipers, replaced them 100 miles later brake light comes on again! I've put new master, new brake lines, new front calipers, and brake light still comes on. And if I continue driving soft pedal eventually to the floor. I went for a drive today drove for about hour and a half, and you guessed it break light come on. I looked underneath and saw backwash on the inside of the tire(rear passenger). Could this be a rear caliper leaking, I know I'm getting air in the system. I've got to find out where through the process of elimination. Any help would be greatly appreciated thank's in advance Mark.
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Old Nov 24, 2007 | 07:32 PM
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Rear rotors probably have too much runout.
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Old Nov 24, 2007 | 07:35 PM
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Mark,
Your system is leaking and sucking in air. Are you able to do this work vs having a chain shop handle it?
You have to check on the leak, if you have original calipers then you'll probably need SS lined ones. Most of the vendors use Lonestar calipers and they are pretty good but there are other shops doing calipers out there. Not sure if there are as many as there were but some rebuilt calipers do have issues and leakage is one. Check to see if it's the caliper or rubber hose. If the hoses have not been replaced they should be by now.
Check the rotors for runout, if the runout is over .005 then you're going to have the air issues you have- even with a sealed system and all new calipers and lines.
The problem you may have had is your chain shop may not understand early corvette brakes and might not have checked the runout.
Again if this is something you can do then you may be better off. A Motive bleeder is highly recommended as well.

Good luck
Gary
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Old Nov 24, 2007 | 07:39 PM
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Hey Roger maybe it is the rear rotars, I've had the front's done. This is driving me crazy!Mark.
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Old Nov 24, 2007 | 07:49 PM
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I've got a mechanic at work that's willing to help especially at this point. And I have the jack's and tool's to do the work.THAT'S good info will definately look at all info listed.
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Old Nov 24, 2007 | 07:58 PM
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If you see brake fluid on the inside wall of a tire that's probably a good place to start looking...
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Old Nov 24, 2007 | 08:38 PM
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I Agree!!!
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Old Nov 24, 2007 | 10:03 PM
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Brake shops like midas and others are THE worst place to take your Corvette. They want to turn rotors and replace parts. They dont understand a thing about the problems associated with turning rotors on assemblies that were machined as a unit from the factory to solve this exact problem. You will find that one or more of the rotors has excess runnout, probably the rears. Have someone that knows, work on your car, not the kids at Midas or Sears.
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Old Nov 25, 2007 | 11:39 AM
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I absolutely agree, when I bought the car a year ago I thought service tech's at local shop's would know what to do. Boy, was I wrong! I't seem's when they see you pull up in a vette, they really stick it to them, and still can't fix the problem! From now on any problem's with my 82 I'll try to work on myself. Any major problem's we have a guy in Charlotte that has his on shop and work's on older vette's. He comes highly recomended in the surrounding areas and that's all he does for a living. Will definitely look into a different approach when it comes to working on my 82. Thank's for everyone's help! I really appreciate it. Mark
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Old Nov 25, 2007 | 11:48 AM
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Originally Posted by DWncchs
Rear rotors probably have too much runout.
This is the most common cause for air in the system while driving. You need to check/fix rotor runout (get it to .003" or better) and your problem will be gone unless you have a fluid leak.
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Old Nov 25, 2007 | 01:06 PM
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Originally Posted by pepsiman
I absolutely agree, when I bought the car a year ago I thought service tech's at local shop's would know what to do. Boy, was I wrong! I't seem's when they see you pull up in a vette, they really stick it to them, and still can't fix the problem! From now on any problem's with my 82 I'll try to work on myself. Any major problem's we have a guy in Charlotte that has his on shop and work's on older vette's. He comes highly recomended in the surrounding areas and that's all he does for a living. Will definitely look into a different approach when it comes to working on my 82. Thank's for everyone's help! I really appreciate it. Mark
I am not a fan of Midas and the others but the fronts on a Corvette are not as easy to screw up as the rears.The fronts are also more forgiving than the rears when it comes to runout.My guess is Midas replaced the front calipers and bled the whole system.
Like Duke said its usually the rears that suck air as you drive (especialy if you drive fast) but its fairly easy to find out where your air is.
Just do a gravity bleed and watch which caliper most of the air comes out of.I would bet that after bleeding and after driving around again and then another gravity bleed you will find the same caliper with air in it again.You cant really screw up a gravity bleed as long "as you keep the master cylinder FULL of fluid".All you have to do is fill the master cyl. and then open each bleeder and moniter where the air comes out.You'll notice each one will have a tiny bit of air that comes out but you will have 1 or 2 that has a bunch of air -that will be the culprit.Dont worry about air going back in the system thru the bleeders when gravity bleeding-that only happens when your using the pumping the brake pedal method.
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Old Nov 25, 2007 | 04:42 PM
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I also have had this problem. I am currently replacing the calipers with a new set of S/S sleeved ones from SSBC. The original calipers were in TERRIBLE condition. Rotors in the rear have had the rivets drilled out. I assume they've been replaced at some point. I am sure runout is a problem but I can't get the rotors off the car to replace them.

I don't mean to hijack this thread but I could use some suggestions on how to remove the original rotors.

Thanks
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Old Nov 25, 2007 | 06:11 PM
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Originally Posted by 79plasticchevy
I also have had this problem. I am currently replacing the calipers with a new set of S/S sleeved ones from SSBC. The original calipers were in TERRIBLE condition. Rotors in the rear have had the rivets drilled out. I assume they've been replaced at some point. I am sure runout is a problem but I can't get the rotors off the car to replace them.

I don't mean to hijack this thread but I could use some suggestions on how to remove the original rotors.
Thanks

You might have to back off the parking brake adjuster wheel. There is a hole in the front of the rotor to access the adjuster.
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Old Nov 25, 2007 | 07:09 PM
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Originally Posted by DR.Jay
You might have to back off the parking brake adjuster wheel. There is a hole in the front of the rotor to access the adjuster.
If they really are the originals, you'll also have to drill out the rivets.
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Old Nov 26, 2007 | 02:55 AM
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Originally Posted by 79plasticchevy
I also have had this problem. I am currently replacing the calipers with a new set of S/S sleeved ones from SSBC. The original calipers were in TERRIBLE condition. Rotors in the rear have had the rivets drilled out. I assume they've been replaced at some point. I am sure runout is a problem but I can't get the rotors off the car to replace them.

I don't mean to hijack this thread but I could use some suggestions on how to remove the original rotors.

Thanks

I would suggest returning the kit from SSBC and going with a O-ring kit from VBP, I used the SSBC kit and there lip seal calipers really suck air like crazy, ended up replacing the rears with O-ring ones and they don't suck air. Just a heads up, save you some trouble.
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Old Nov 26, 2007 | 07:59 AM
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Originally Posted by RunningMan373
I would suggest returning the kit from SSBC and going with a O-ring kit from VBP, I used the SSBC kit and there lip seal calipers really suck air like crazy, ended up replacing the rears with O-ring ones and they don't suck air. Just a heads up, save you some trouble.
RunningMan-did you measure your rotor runout before you put on the o-ring calipers?The reason I ask is if you had quite a bit of runout and since you say your car is a "daily driver" I would think with the piston moving in and out so much that in time it would wear out the o-rings.
Also when you drive along slow are you getting a squeak squeak squeak from the rear-this would be the front edge of the pads working back and forth on the caliper and will stop as soon as you apply a light brake pedal.Just curious-thanks.
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