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I have a 79 and my headlight doors stopped closing after turning off the lights. They worked absolutely fine and suddenly stopped closing. I can manually close them and when I turn the lights on they open fine. The by-pass plunger under the dash is closed (all the way up). When I turn the lights on, I can hear air leaking from the headlight switch. I have checked the vacuum lines and they all seem to be fine. I did disconnect the switch and I'm not sure if I put the 2 hoses back to the switch the same way(not sure it matters?). I have the factory shop manual, the Haynes repair manual, and the factory assembly manual. Can't seem to find what I need to troubleshoot this. I have searched many forums and find absolutely nothing. Hard to believe nobody has ever had problems with these!!!
The air leak at the headlight switch could mean you have the 2 hoses reversed BUT that wont stop the headlamps from going down.
What stops the lights from going down is no vacuum to the small ports on the relays.
I switched the hoses and the noise is gone. Oddly enough, when I first start the car the headlight doors open for about 20 seconds and then close and stay shut....