Machine block work
Bob





And yes they should be testing it for cracks, cylinder wall thickness etc.
Bob
It really depends what your looking for, We consider everything we sonic test first, clean, mag, line hone with an ARP bolt kit, deck, bore and plate hone and stroker clearance if needed and final rinse, some customers install their own cam bearings and freeze plugs. We do that if needed.
Then there are shops that will not deck the block first and then bore off an unsquared decks and no plate hone or line hone, they will magg and cleaning and installing cam bearings and freeze plugs ETC.
I really boils down to how good of job you want and how much money you want to spend.
Then we would go through the rods resize and check for bend and twist, check pin bore clearance in the pistons, hang the pistons if needed, grind crank if needed and balance the rotator and if its a standard we would do the flywheel and pressure plate as well.
Good luck with your build Carl





Reason Im asking is that the OP is restoring a 1970 L46 car and, if I were him I would not want my matching numbers decked off the block.
To straight it out we had to deck the block, bore it .060 over and he was lucky it sonic tested good, All we did was get him new pistons and rings, balanced the rotator, hang the pistons and plate hone it and that seem to take of the oil burning problems
Don't get me wrong if the shop knows the decks are right on there should not be a problem it they are boring off the decks.
We bore off the main line and don't need to the decks square for those that want there matching numbers to stay on the deck. Or we can deck and leave the numbers if needed.
If the 45's are off its not a big concern as the wrist pin will take care of that but haveing the bores a true 90 degrees to the cranks is a big concern.
We get a few jobs from other shops where they can't cut the decks and they can only bore of the decks.
Again how good of a job do you want and if its a performance build it probably more criticle to have the bores right. At least the rings would like to be square in the bores.

Last edited by BLOCKMAN; Oct 23, 2008 at 02:20 AM.
If you're doing the build yourself then consider yourself the general contractor - you can ask them to clean, mag and inspect the block and "give you the numbers" to jointly determine what machine operations are required based on the power levels you want to achieve.
There's a balance between doing all the operations to completely "blueprint" a block and what's required for a decent street/performance engine. As long as you're making less than about 1.2 HP/CID you don't need to go crazy
Factory engines ran well and reliably for many, many miles with tolerances that might make a blueprinter cringe.As noted, you need to find a shop that will guarantee - in writing on pain of death
- that they will preserve your stamping pad. Also look for a shop that is used to dealing with home builders.If the shop is doing all the work including design and final assembly, then it's a different deal and you need to let them call the shots.
If you're headed for Gold in this restoration, you'll definitely want to work with a shop that has done restoration work - Corvette engines in particular have a very specific painting process that must be duplicated in order to get the right "sheen" on the engine.
Last edited by billla; Oct 23, 2008 at 10:10 AM.
The Best of Corvette for Corvette Enthusiasts
IMHO, if you are doing a NCRS type restoration, I would ask the NCRS folks on the NCRS forum which BTW requires joining NCRS.
I assume Billa is talking more about the correct shade of color to use, different brands have too much gloss, the wrong shade etc. Quanta Products paint by the quart is usually pretty close.
The decks are measured of the center line of the crank to the top of the decks.
As we see a few budget build blocks a year where a guy sets the crank in the block and it binds up or they paid for the best job and we put a torque plate on the deck torque it down and find the cylinders distorted up to .004 all I say is how are the rings going to seal??? And we have leaked down cylinders that were not plate honed and have seen 16% on new builds, Not good when your paying to have the job done right. Leak down tests and bore gauges don't lie.
If your having everything done you should have a nice peice when its finished machined, square decks, true cylinders, main line housing bores all the same size.


Most guys don't understand the physics of machining and what needs to be done to get a good job.
I am sure guys that don't do this type of work will ay its BS as I know one that will reply for sure.
Good luck with your build. Carl





To straight it out we had to deck the block, bore it .060 over and he was lucky it sonic tested good, All we did was get him new pistons and rings, balanced the rotator, hang the pistons and plate hone it and that seem to take of the oil burning problems
Don't get me wrong if the shop knows the decks are right on there should not be a problem it they are boring off the decks.
We bore off the main line and don't need to the decks square for those that want there matching numbers to stay on the deck. Or we can deck and leave the numbers if needed.
If the 45's are off its not a big concern as the wrist pin will take care of that but haveing the bores a true 90 degrees to the cranks is a big concern.
We get a few jobs from other shops where they can't cut the decks and they can only bore of the decks.
Again how good of a job do you want and if its a performance build it probably more criticle to have the bores right. At least the rings would like to be square in the bores.



Edit: Blockman posted while I was pecking. Let's say we agree to disagree and leave it there.
Last edited by 63mako; Oct 23, 2008 at 12:52 PM.
If you're doing the build yourself then consider yourself the general contractor - you can ask them to clean, mag and inspect the block and "give you the numbers" to jointly determine what machine operations are required based on the power levels you want to achieve.
There's a balance between doing all the operations to completely "blueprint" a block and what's required for a decent street/performance engine. As long as you're making less than about 1.2 HP/CID you don't need to go crazy
Factory engines ran well and reliably for many, many miles with tolerances that might make a blueprinter cringe.As noted, you need to find a shop that will guarantee - in writing on pain of death
- that they will preserve your stamping pad. Also look for a shop that is used to dealing with home builders.If the shop is doing all the work including design and final assembly, then it's a different deal and you need to let them call the shots.
If you're headed for Gold in this restoration, you'll definitely want to work with a shop that has done restoration work - Corvette engines in particular have a very specific painting process that must be duplicated in order to get the right "sheen" on the engine.
This is good advice. Take charge, know what you're getting and what's going to be done, and work with the machine shop so you're comfortable with all the steps.
Bob
Please note all the comments made that come from shops or people that talk about correcting machining 'errors' that have been there since the engine was first built. If these 'errors' have been there for 100,000 miles and caused no problems, why do they need to be fixed now?
99.9% of block decking is unnecessary- fixing something that is not broken.
As for sorting out the details, 63Mako's advice to educate yourself is the place to start. There are a few 'classics' that are a great foundation:
HP Books How to Rebuild Your Small-Block Chevy
SA Books How To Rebuild the Small-block Chevy
TALK to your machine shop after you've done some reading - a good one will make time to talk through the build and offer their advice. The right shop will tell you what needs to be done and specifically why - vs. "we just always do x".
Last edited by billla; Oct 23, 2008 at 12:33 PM.
Bob
I would consider is replacing the engine with a crate or different engine and keeping your numbers-matching engine carefully stored for the future. They don't take up all that much room on a rollaway stand. You can create a VERY factory-looking engine with modern technology underneath; I've done a bunch of these and they're a riot - it's fun watching people look under the hood and then do a double-take and lean in a little closer! Just a thought - recognize that if you're driving the beast hard, stuff breaks. It also changes the guidance a bit from a restoration engine in terms of the build level.FYI, there is no cast-iron LT-1 intake - they are all aluminum. I don't believe that manifold will fit under the base hood with the stock Holley 3310 and air cleaner. Not posting a "for sale", but I have a correct 3310 and intake if you're seeking.
Finally, if you're somewhat serious about racing the C3, there are some great notes on chassis prep in an older version of the Chevy Power Manual - someone here may have them or I have PDFs I can email. You will find it hard to be competetive in a mostly-stock C3, but there's tons o' fun to be had!
Last edited by billla; Oct 23, 2008 at 01:10 PM.





If you want to beat on it get a different block, Roller cam and take the additional machining steps needed for a higher performance build. You can build to 400 to 450 HP pretty economically. Get past 500 HP and you are talking spending considerably more to build the motor and major drivetrain upgrades. Depends on what you want. I have a custom 63 and really like the custom High performance route but on a #s matching 1970 with 72,000 miles, if it is correct and numbers matching now I wouldn't modify it or beat on it much. It will depreciate the value considerably.
Bob
If you seriously damage the engine such that the block or heads are unrepairable, you cut the value of your car in half depending on the options, etc. If that's not a concern - and IMHO it should be - then by all means use what you have. If it is, then an alternate engine is a better choice. Numbers-matching Corvettes are a blessing and a curse, and restoration and racing really don't go together unless you're going vintage racing










