Trailing Arm Bushing Install Questions
Thanks!!


When I did mine I replaced them with Poly bushings, The kit I got replaced everything, including the bushing shell. After I drilled out the center retainer (7/16" drill bit I think), I pried the old shell and bushings out in two pieces. No real problem. Then I put in the new shells, slipped the two halves of the bushings over the center tube and staked the end of the tube with the staking bolt that came with the kit.
The staking bolt just spread the end of the tube out into the bevel in the top and bottom metal washers that came with the kit.
It might have taken 10 minutes to do both bushings. Of course this was after I removed the old bushings.
Not having to have the new bushings press in was good enough reason to go with poly bushings.
I just went and removed an old bushing and can now see that I have to compress and flare. I have the ability to compress and the ability to flare. Just not sure if I can do it at the same time!
Looks like I have a little jig building to do.
I made a fixture to hold the bushings in place, 2 5/8 or 3/4" steel plates with bolts on the ends to sandwich the bushings. The center of the plates I tapped for 3/4-10. I used a 3/4"-10 x 2" or 2.5" socket head cap screw on each plate. I turned a 45* flare and turned the shoulder down so it fit into the ID of the sleeve to support and center it.
So now the plates hold the bushings in and one screw supports the existing sleeve flare while you thighten the the other screw to flare and hold everything.
I like this better then most fixtures I saw, a lot of the catalog fixture use a radiused drill rod to hammer the flare in place. Bair's has an excellant tool for this job if you are gong to buy one I'd recommend it.
The tool I made will require you to use a big pipe for leverage, just watch how much force you use.
Gary
That sounds like a great method. That way your jig wont take a beating.
I'm going to sneak out of the office right now and try to make one.
Thanks for the help - if I lived in CT you'd have to kick me out of your shop!
Good luck
I used two 5"x5" plates and 4 hardened bolts to squeeze the bushing. I put an access hole on the needed side and flared the tube through there.
Worked good! The plates were 3/8" which is too thin, I could see some bending. Only has to do one more so that's alright.
Thanks for the help!!









