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Old Mar 1, 2009 | 06:03 PM
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Default Alternator Size

I am changing over to electric fans for cooling. Car has no AC or electric windows. Will I need to upgrade the rating of my 1971 stock alternator? If so, how many amp alternator will I need? If it changes physical size of alternator, where is best spot to find a new adjustment bracket, the long flat curved one? Any info is appreciated!
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Old Mar 1, 2009 | 07:30 PM
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Mike...How many amps are your fans rated at? If you haven't purchased them yet, the supplier can provide that information when you buy them. Most dual fans run any where between 20 to 25 amps average. If you don't have any electrical options an original 70 amp alternator should work okay. You can buy the adjustment bracket from any Corvette parts suppliers. With an original 70 amp SI alternator you may encounter a little undercharging at idle while the fans are running. I converted my 79 to dual electric fans this past winter and I am really happy with how much quieter and smoother the engine runs without the big fan and fan clutch.

Ken
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Old Mar 1, 2009 | 07:46 PM
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I believe you have a built in regulator alternator, and the plug is on the side of the case. There is a 94 amp available that by physical appearance is the same as your old one negating any aftermarket brackets that most of the time has to be modified and never fits exactly as claimed....It bolts on in five minutes and nothing trick. Just good stuff....

your OE alternator is probably only 37-41 amps if no AC

Last edited by Ironcross; Mar 1, 2009 at 07:48 PM.
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Old Mar 1, 2009 | 08:15 PM
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I upgraded to dual spals and the stock alternator was not sufficient. I went with a 100amp unit and it worked fine. I attached the relays to the inner fender and powered the fan relays directly from the alternator. I used the ACC circuit as the relay trigger from the fuse panel.

The only other small issue I had was related to my MSD box running on, which is a known problem and required a diode in ignition line (only if you have an MSD by chance)
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Old Mar 1, 2009 | 08:27 PM
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I had the stock 43 amper in mine. I upgraded to the dual Spal setup and ran a Crane HI6 box. This would have been to much for the stock 43 amp one. I upgraded my existing alternator to an 80 amp model. It is a simple kit that requires you disassemble your alt. and install some higher amp parts. Took all of about an hour and cost about 40 bucks and I kept my same alt. It has been working for about 5 years now with no problems. I also did this to another forum members car and his is working fine also.
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Old Mar 1, 2009 | 08:44 PM
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His alternator should be 42 Amps and 63 was with AC. I went to a 63, though I shouldn't need it as I've replaced most of the lighting with LEDs and none of my accessories (other than the stereo system are big power hogs). I recommend an alternator upgrade if your fans take 20 Amps.
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Old Mar 1, 2009 | 08:44 PM
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Hey Gordonm I have a flex a lite low profile dual electric fan that puts out 2500 cfms and I want to install it. Can you give me some info on what I need to get to beef up my alt? I've had alt apart before so thats not aa problem.
Thanks
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Old Mar 1, 2009 | 09:05 PM
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Default I'd go all the way to a CS-144.....

why bother with intermediate steps? Just go for the 140 amp CS-144.
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Old Mar 1, 2009 | 09:09 PM
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lots of threads on this already.
i posted a few myself.
you will need a better alternator. the cs130 to cs144 is what you want.
napa has a plug that attaches the oem wiring harness to the new alternator and it takes the place of a voltage light if you have the gauge.
contact durango boy. he pretty much walked me through the install.
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Old Mar 1, 2009 | 09:25 PM
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So whats the cost of the cs130 or cs144 ?
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Old Mar 1, 2009 | 09:41 PM
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They cost your engine about 3 hp.
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Old Mar 1, 2009 | 09:46 PM
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I also thinking of electric and have looked at these alternators, has anyone used DB Electric for starters or alternators?

105 amp 3 wire original look-a-like:
http://www.db-starter-alternator.com...5-85%20%2010SI
140 amp 3 wire
http://www.db-starter-alternator.com...%20AMP%2065-85

CS130:
http://www.wagglepop.com/bin/Shop/Qu..._zipcode=13027
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Old Mar 1, 2009 | 09:59 PM
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No you do not need a 100+ amp alt. If you are only goingto use 40 to 50 amps you do not need a 130 amp alt. The 80 amp upgrade to the existing alt is fine. If you are running a mondo stereo system with a ton of amps I can see the 100+ amp units. For the extra 25 or 30 amps the fans draw only part time you only need 80 amps. I was stuck in an hour traffic jam and my fans were running quite a bit and the alt kept up fine.
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Old Mar 2, 2009 | 02:01 PM
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Originally Posted by Gordonm
No you do not need a 100+ amp alt. If you are only goingto use 40 to 50 amps you do not need a 130 amp alt. The 80 amp upgrade to the existing alt is fine. If you are running a mondo stereo system with a ton of amps I can see the 100+ amp units. For the extra 25 or 30 amps the fans draw only part time you only need 80 amps. I was stuck in an hour traffic jam and my fans were running quite a bit and the alt kept up fine.
I'm going to disagree with that.

The upgraded stators for the SI units overheat. The case wasn't designed to cool as well as the CS units. I just put on a CS121 1-wire 80a unit and it seems to work great. I do not have electric fans or a/c or any other major electrical load though.

The thing is, you don't want the alternator working at more than 1/2 capacity all the time. It just won't last. The CS130/144 is the way to go. They will generate more amps at idle too.
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Old Mar 2, 2009 | 02:17 PM
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My understanding is that the bigger alternators cost power (may only be 3 hp) and wear out faster. I had a 42 Amp alternator that handled a big stereo. My 63 Amp alternator more than handles my current set up. I also went LEDs all over to further reduce the load.
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Old Mar 2, 2009 | 03:12 PM
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Originally Posted by turtlevette
I'm going to disagree with that.

The upgraded stators for the SI units overheat. The case wasn't designed to cool as well as the CS units. I just put on a CS121 1-wire 80a unit and it seems to work great. I do not have electric fans or a/c or any other major electrical load though.

The thing is, you don't want the alternator working at more than 1/2 capacity all the time. It just won't last. The CS130/144 is the way to go. They will generate more amps at idle too.
Hey that is what the forum is about. I have an 80 amp capacity but I'll bet 95% of the time I am only running at 20 amps or so. The amount of times that the fans are running is minimal. The only time I got concerned was in the traffic jam and it seemed to run fine. I would definitly not run it at 60+ amps on a continuous load. I have no stereo and I do not have the CD ignition box anymore. The fans headlights and FI system are my only drains now.
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Old Mar 2, 2009 | 06:19 PM
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Originally Posted by couperdecar
They cost your engine about 3 hp.
Originally Posted by Young69Owner
My understanding is that the bigger alternators cost power (may only be 3 hp) and wear out faster.

They won't cost any more hp than older alts. If your car doesn't consume the load.

1hp = 746kw

746/14 = 53a

at 150 amps you do indeed consume 3 hp but not when it is under light load.

Captain........ I can't change the laws of physics.
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Old Mar 2, 2009 | 07:17 PM
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the actual cost is cheap, look up a C4 alternator. i paid like 80 bucks for a duralast.
http://forums.corvetteforum.com/c3-t...lternator.html

above is a link to a write up on how to change it over.
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Old Mar 3, 2009 | 06:43 PM
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Here's a couple of photos of a CS144, 140 amp alternator I got from Durango Boy. It came off of a 97 Tahoe. (Notice the off set mounting tabs). The off set worked out well as I was easily able to convert to Lokar adjustment rod. I rebuilt the alternator myself, painted it and had it tested at my local auto parts store. It works well and runs super quiet.
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Old Mar 3, 2009 | 07:11 PM
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You do need an upgrade. stock alt is 42 amps max. The 94 amp is an exact fit. The cs models work great and have good low rpm output but a plug change is needed.
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