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Differential Assembly

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Old Apr 21, 2009 | 04:06 AM
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Default Differential Assembly

We had a thread on rebuild of the differential: I've completed gasket replacement, reinstalling crossmember and leafspring but two issues:

1. The new rubber for the spring mounts aren't sitting nicely in their respective link bolt cups...will this straighten out once its under weight? And if not, what's the fix?

2. I removed the front snub bracket (I think that's the name) but its the last install item. The front bolt hole is not aligning up. Once underweight will it shift or do I put a crow above it to ease it down into place?
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Old Apr 22, 2009 | 04:43 AM
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Old Apr 22, 2009 | 09:05 AM
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Seems to me I've read before about people having trouble with the diff rotating after the snubber bolt is removed. I would loosen the crossmember bolts, lever the snubber bracket into place, and wedge a block of wood or something between the diff and the body to hold the diff in place while you start the bolt. Remove the block of wood and torque everything to spec. Before you do any of this though, if you haven't already, replace the snubber cushion
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Old Apr 22, 2009 | 06:26 PM
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Originally Posted by Rally68
Seems to me I've read before about people having trouble with the diff rotating after the snubber bolt is removed. I would loosen the crossmember bolts, lever the snubber bracket into place, and wedge a block of wood or something between the diff and the body to hold the diff in place while you start the bolt. Remove the block of wood and torque everything to spec. Before you do any of this though, if you haven't already, replace the snubber cushion
why replace the cushion?
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Old Apr 22, 2009 | 09:14 PM
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Originally Posted by Rally68
Seems to me I've read before about people having trouble with the diff rotating after the snubber bolt is removed. I would loosen the crossmember bolts, lever the snubber bracket into place, and wedge a block of wood or something between the diff and the body to hold the diff in place while you start the bolt. Remove the block of wood and torque everything to spec. Before you do any of this though, if you haven't already, replace the snubber cushion
I don't see how the diff can rotate at all. It is bolted solidly to the crossmember and the crossmember is bolted solidly to the frame. I believe (could be wrong of course) that the snubber is there to compensate for drivetrain movement caused by flexing of the engine mounts and trans mount. Vettes aren't like 'normal' cars where the differential moves up and down with the suspension.



Rick B.
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Old Apr 23, 2009 | 09:44 AM
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Originally Posted by hunt4cleanair
why replace the cushion?
The differential will move; the differential crossmember is connected to the frame by large rubber bushings, meant (like the pinion snubber bushing) to isolate drivetrain vibration from the car's frame. Even if these are new, a worn snubber cushion will allow the front of the differential to move up and down when it comes under load, producing a "clunk" from your rear end when you shift into gear. I am in the middle of a rear suspension rebuild, and this was one of the problems that convinced me to do it.

If you do a search on this forum for any of these terms you will find plenty of threads advising replacement of the cushion. They are available in rubber and poly, and can be had for less than $25. Seems like a no-brainer to me, YMMV.

The crossmember bushings are another matter, as they are not only a pain to replace, but pretty expensive too.
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Old Apr 24, 2009 | 09:02 AM
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Old Apr 24, 2009 | 01:21 PM
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Originally Posted by hunt4cleanair
We had a thread on rebuild of the differential: I've completed gasket replacement, reinstalling crossmember and leafspring but two issues:

1. The new rubber for the spring mounts aren't sitting nicely in their respective link bolt cups...will this straighten out once its under weight? And if not, what's the fix?

2. I removed the front snub bracket (I think that's the name) but its the last install item. The front bolt hole is not aligning up. Once underweight will it shift or do I put a crow above it to ease it down into place?
I just put my differential back into the car after getting it back from Gary a few weeks ago.

1. If you are talking about the bushings at the ends of the springs, they should straighten out once the weight of the car is put back on the spring. The end link bolts are probably at an angle while it is jacked up too.

2. I raised the assembly (crossmember/diff) and put the pinion snubber bolt in first - just enough to hold the whole assembly centered while I raised the back up and into place to bolt up the crossmember.
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Old Apr 24, 2009 | 04:37 PM
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It will move the manual says to place a block of wood to hold it. I didn't and I had to use a crow bar to get it back in line
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Old Apr 25, 2009 | 04:54 AM
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Well I ended up unspringing it (drop spring from link bolts) which took pressure off of it, dropped cross member and lowered it about an inch. than both bolts lined up. Secured them with front snubber bolt than reconnected crossmember and spring.
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