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Hooker Sidepipe Muffler Removal??

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Old Jun 4, 2009 | 01:46 PM
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Default Hooker Sidepipe Muffler Removal??

I'm looking for ideas on how to remove my hooker muffler insert without total distruction as my first option. Total distruction IS the second option.
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Old Jun 4, 2009 | 01:58 PM
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What part are you stumped on? Removing the side pipe requires a strap wrench and wiggling. Removing the muffler requires a thick piece of soft wood on a concrete surface. Drop the end of the side pipe from a height of about 1 foot a couple of times and the muffler will come out.
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Old Jun 4, 2009 | 02:37 PM
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I've got the pipes off, its the inserts that are'nt co-operating and I already tried the drop on a wood block thing. It rapidly progressed to slamming it on the wooden block! That didn't work either.
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Old Jun 4, 2009 | 02:54 PM
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Try some sort of lubricant/penetrating product, WD40, and the slamming/dropping on the wood. I've had relatively new inserts come out with the drop method and also ones that had been in many years. Did you originally install them? If not did someone perhaps run a screw throught the side pipe into the insert?
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Old Jun 4, 2009 | 02:59 PM
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After years of condensation and rust accumulation the muffler and pipe can sometimes become...one.
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Old Jun 4, 2009 | 03:43 PM
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I had the reverse flows come in mine new and they were a PITA to get out. I put a metal rod in the curved open end of the pipe and hit it for about 3 hours with a hammer. As the insert gets deeper and deeper you have to put metal objects in because a straight pipe will become stuck because of the curve at the end. This got the insert about 3 inches out at the bottom. I then drilled a hole through the insert and put a bolt through it. The I hit the bolt several hundred times and it came out. I almost gave up, but i final did get them out. If they are reverse flows and have been in there for awhile prepare for hell.
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Old Jun 5, 2009 | 07:23 AM
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Thanks for all the input. I've pretty much tried all the suggestions and have decided Yellow72 is right "They Are As One"!
Sandblast,paint and run as is for now.
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Old Jun 5, 2009 | 07:31 AM
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Originally Posted by yellow 72
After years of condensation and rust accumulation the muffler and pipe can sometimes become...one.


Happened to me.
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Old Jun 5, 2009 | 09:33 PM
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went through this and posted answer before,just bring your pipes to a body shop and they can remove them using a frame straightner.probably in 10 minutes or less.It helps if you know him as there'll be no charge.
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