82 Crossfire Problem Solved






I have a shop manual and did a bit of troubleshooting but I was hesitant about messing with the throttle bodies. I checked for vacuum leaks as best I could but didn't find anything obvious. I decided to replace the fuel filter located on the frame under the passenger side.
I located an AC/Delco fuel filter and decided that while I was at it I would replace the fuel pump. I found a new 82 AC/Delco fuel pump and ordered it along with a new AC/Delco filter sock for the fuel pump. I figured since the fuel pump was 27 years old it couldn't hurt.
Getting the pump out of the tank wasn't that hard although with the limited space getting the 3 fuel lines off was a challenge. Anyhow, after removing the fuel pump it immediately became apparent what the problem was.
There is a small rubber hose about 3" long that connects the pump to the fuel line. there was a split down most of the length of the hose and the hose felt like a marshmallow. It was literally disentegrating before my eyes. If I touched it, pieces would fall off.
So I installed the new pump, which came with a new piece of hose, clamps, a new plug in connector with splices and a new rubber isolater for the fuel strainer.
I buttoned everything back up, reinstalled the battery cable and turned the key. It started right up and immediately went into a nice smooth and steady idle. I warmed it up a bit and took it out for a test drive. I was amazed. It ran perfectly. Idled perfectly and accelerated perfectly. I guess I hadn't noticed over the years how bad it was getting untill it got so bad all of a sudden but I definately noticed how good it got after the new fuel pump was installed!
I guess the whole point of this is that for everyone out there with an 82, that little rubber hose attached to the fuel pump will fail at some point. I doubt mileage is a factor. Age is the enemy. If you are experiencing symptoms similar to mine it could be a fuel delvery problem. Apparently my fuel pump was pumping most of the fuel right back into the tank.
As a footnote. Some people replace the 82 fuel pump with an 85 fuel pump. The 82 is a low volume pump and is rated for 20 psi. The 85 pump is rated for 60 psi and gives much better fuel flow. The downside is the possibility of blowing the fuel pressure regulator in the throttle body as it is only rated for 20 psi. Some have had issues, others not. Since I have no intention of modifying the L-83 I went with the stock 82 pump.
Last edited by 2K14C7; Jun 12, 2009 at 05:15 PM.
Be careful you dont scratch the paint its a tight fit.






Then you remove the 8 bolts that hold the assembly and carefully tilt and slide out the pump and fuel float assembly. Instructions for the install of the pump to the bracket come with the pump but its pretty self expanatory when you see it.
Make sure you get a new fuel strainer because your old one will be pretty bad and its needed to keep the warranty on the new pump. They run about $10. The AC/Delco pump is on sale at Mid America for $79 and they also carry the AC/Delco strainer. The strainer attaches to the bottom of the fuel pump.
Last edited by 2K14C7; Jun 12, 2009 at 09:30 PM.
The fuel sending unit comes out of the top rear with a few twists and turns and a few swear words.
B.
. My 82 runs great now, and just in time for the summer months.
anyway i found this thread, and knew instantly this had to be the same problem my car had. after spending hours cussing, i pulled my fuel sending unit, and wala split in hose. i was kind of rough with the sending unit, so i opted to just get a new one from erkels. fixed bouncing fuel gauge but more importantly the car is now very driveable and runs awesome!! no plans to replace intake now, i love the way this thing runs. i am sorry for all the rambling, but i just had to say thanks to everyone who posted on this thread. you all just saved me a lot of money and hassle!!
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