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Mini starter binding

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Old Aug 29, 2009 | 07:16 PM
  #1  
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Default Mini starter binding

Took the old stock starter out and installed a new mini.

The mini only came with two shims and that's no where near enough.

Gear engages but binds up, won't turn the engine over, and will not release until I back off the bolts several turns and free up some room.

Looks like it'll need at least four more shims before it'll be anywhere near right.


You'd think that a company selling these things would include more shims....


I'm hoping that Advance/Auto Zone will have some shims I can use so I can finish this bit of wrok up tomorrow...
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Old Aug 30, 2009 | 12:39 AM
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I'm sorry that I don't have answers to your question. I'm interested in getting a light weight mini starter but I just don't know enough about them. I have a few questions for you if you don't mind:

- Where did you buy the mini-starter?
- How much do they cost?
- What is the weight difference?
- Any photo comparisons?

Thanks,
John
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Old Aug 30, 2009 | 04:28 AM
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Hi

Had the same issue, installed more shims ( 7 ea ) to get the dimension correct ) and it works fine now.
The bolts are long enough , you may need to leave the bolt washer away.

I heard that this is a common problem with the mini starters. The 4 shims supplied with them are nowhere enough.

Rgds. Günther
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Old Aug 30, 2009 | 11:08 AM
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Originally Posted by JohnRR
I'm sorry that I don't have answers to your question. I'm interested in getting a light weight mini starter but I just don't know enough about them. I have a few questions for you if you don't mind:

Thanks,
John
1. Where did you buy the mini-starter? White's Performance, Kingsport Tenn. (they're on Ebay)

2. How much do they cost? $62.50 + $13.50 shipping.

3. What is the weight difference? Roughly 10 lbs lighter.

4. Any photo comparisons? Nope.

Best to call them at 423-722-5152.

I see they only have the staggered bolt pattern starters for cars with 168 tooth ring gears on their Ebay listings. Mine is a straight bolt pattern that supposedly works with both 168 & 153 gears. Not sure if they still carry this version or not, but there are many others selling the same thing for about the same money.
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Old Aug 30, 2009 | 11:18 AM
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I've only worked on one car with a mini and it didnt have any shims. Is the rear of the starter supported in any way ? It would make me very nervous putting in a bunch of shims unless the shims were a mirror of the starter base. Seems like those standard narrow shims could create problems.
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Old Aug 30, 2009 | 11:41 AM
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Originally Posted by DWncchs
I've only worked on one car with a mini and it didnt have any shims. Is the rear of the starter supported in any way ? It would make me very nervous putting in a bunch of shims unless the shims were a mirror of the starter base. Seems like those standard narrow shims could create problems.

I thought about that as well so the plan is to install the shims until it works properly, then remove and measure so I can use a pieace of flat aluminum bar stock to make a full size shim if needed (if it takes more than 4 shims).
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Old Aug 30, 2009 | 11:59 AM
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My 68 L36 ate a rebuilt starter every year. Years ago I got a Summit brand mini-starter for about $100. No shims necessary... I laughed when I lifted the feather weight starter cuz it was sooooo easy. The car was still jacked up for the install and I turned the key just to see if it would crank. Damn thing fired right up. This is one of the best mods I have made. Saves batteries too.
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Old Aug 30, 2009 | 03:37 PM
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Hi

Yes, that's the one I also used. Took the 4 originally delivered shims and 2 or 3 ( not sure anymore ) more to make it not bind on my 427 BB.

Rgds. Günther
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Old Aug 30, 2009 | 05:40 PM
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If the mini starter that you are using is the factory style starter, your problem may not be the lack of shims. It could be the wrong bolts. I bought one of the factory type gear drive starters from another e-bay vendor. It even came with what was supposed to be the right bolts. Here is the one I bought http://cgi.ebay.com/ebaymotors/NEW-C...Q5fAccessories
I could never get it shimmed right and ate up a flywheel ring gear while trying.
I read another thread here on the forum about this issue that mentioned the bolts and gave the GM part # for the correct bolts.
I picked up a pair and havent had any trouble since. The GM part number for the bolts is 12338064.
They have a larger shank on the bolts so they fit tighter in the starter, which keeps it straight while cranking.
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Old Aug 30, 2009 | 07:03 PM
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I just got the same geared starter from DB along with a 100amp 3 wire alt. I have had the alt in for a month to help with a electric fan, no problems. I was going to install the starter this week.
How many shims did you need? I get the GM 12338064 bolt in the am to have on hand.

Thanks for the tip.
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Old Aug 30, 2009 | 07:10 PM
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Originally Posted by mikep3
How many shims did you need? I get the GM 12338064 bolt in the am to have on hand.

Thanks for the tip.
I ended up using one shim. I think that I probably could have used it without any, but I was so happy to finally have it start with no grinding that I was a little afraid to change anything after it did.
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Old Aug 30, 2009 | 07:36 PM
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Default I couldn't get the GM "mini" to work in mine.

U can look in my signature pix at:http://members.cardomain.com/cardo0 . Look at pix #4 and maybe u can see a large difference in starter gear location that i tried to show. The gear would not even engage and just smacked the flywheel. I wasted 2 days trying every possible way to install the GM "mini" and gave up.
Not sure why as i read of good results from others here on the forum before purchase.

Good luck,
cardo0
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Old Aug 30, 2009 | 09:45 PM
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The starter I'm using is like this:

http://cgi.ebay.com/ebaymotors/Hi-To...4506.m20.l1116


Messed with it some this evening but still no love....




Also found this while looking around the web tonight:



Left is a bellhousing for a 10 1/2" clutch w/a 153 tooth flywheel & right is for a 11" clutch w/a 168 tooth flywheel, according to the site I found it on.

Difference is obvious by the area where the starter nose goes.


Anyone know if this is correct?
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