More Aero Info
I found this on the mileage weenie site.
Interview with BMW aerodynamicist Hans Kerschbaum
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In the September issue of Auto, Motor i Sport (Polish version of Auto, Motor und Sport) there is an interview BMW aerodynamicist Hans Kerschbaum. I've translated parts as it may be of interest to fellow Ecomodders:
The aerodynamics of cars is too complicated for pure theoretical reasoning, that's why the field is composed mostly of testing and research. Every detail has an effect on every other and there is no sense in changing something in the body, for example, without keeping an eye on its effect on the wheelwells, everything is interdependent. Let's say you start with cleaning up something in the wheels and wheelwells. This effects the airflow under the car, so you have to do some work there. This changes the distribution of pressure behind the car, so you have to do something on the body, which makes you return to the wheelwells. This is what happens every time.
Every car shape can be characterized by three parameters: coefficient of air drag and the lift force at the front and rear axle.
Getting the right lift is extremely hard and has a lot to do with suspension.
Today it is impossible to separate styling and aerodynamics. The interrelations between them are sometimes good, but often contradictory. For an engineer it is important to have good airflow on the corners and sides of the body, control the turbulence at the A-pillars and the mirrors (which are a small catastrophe from the aerodynamic point of view), and make sure that airflow detaches in the right places at the rear. At the same time you must minimalize the amount of dirt that sticks to the headlights and windshield and make sure that noise stays at an acceptable level. Of course, stylists want an nice body with a long front and short rear, because that shape is regarded as attractive and dynamic. On the other hand, it would be much more effective if the front was shorter and the rear longer.
The classic discrepancies between styling and aerodynamics show up in roadsters. The problem with a car such as the Z4 is the terribly short rear, but it's hard to imagine a BMW roadster of different proportions. This is regarded as beautiful, it's enough to see how people look at the car. But the aerodynamicists have a headache trying to raise the rear and shape it to reduce the lift there.
As much as 30% of drag comes from the wheels and wheelwells - this the critical area, still not understood well. One of the funny things is that the drag coefficient of a car is about 0.01 smaller when the wheels are spinning. The basic principle is to leave as little room as possible between the wheel and wheelwell. If you think that this shouldn't be a problem for stylists, then take a look at SUV's...
Another delicate problem is the wheel's rim. It would be best if it could be covered with something flat, but then the wheel wouldn't look so attractive and may have problems with brake heat, especially in the front. That's why we won't see flat, full hubcaps any time soon.
Airflow under the car is responsible for 1/5 of the drag. It should be smooth, so more and more often belly panels are used. Another problematic area is the engine bay. It can't be totally closed off, but there shouldn't be too much airflow either, so the grille holes can't be unnessesarily big. That's why stylist can change their shape, but their area gets determined in the wind tunnel. This illustrates why the same car with different engines may have different drag coefficients. For example, the Cx of the X6 xDrive30d is 0.33, while for the X6 xDrive50i it's 0.36, mostly because of a larger grille, but also because of wider tires. BMW uses venecian-blind style grilles that close when the engine doesn't need cooling. The wind tunnel also dictates where opennings should be placed. For example, in today's cars the air no longer exits around the transmission but through the wheelwells, where there is a lowpressure zone that sucks the air out.
So what does the future hold for aerodynamics? More research into wheelwells, which cause a lot of turbulence.
Air drag comes from:
40% shape and proportions of the body,
30% wheelwells,
20% under the car,
10% airflow through the engine bay.
Now: Back to my orignal Q:
If I was to double the size of the PC aero kit F & R, but half the angle of attack, what would be the result? Plus lower the F 2" for about a 2* rake, which is supposed to be a good thing w/ 17/18 wheels. comments?
This is part of my homework, I want to do this right.
R
All GM cars were designed so snow chains could be added so no problem lowering the tires into fenderwells, though there were bumper height stds.
The original C3 design rear spoiler was cut way down to a lip for prod. because the front was lifting at high speed.
More data here. http://forums.corvetteforum.com/1571881818-post291.html
Probably you would not want to run a rear spoiler on 74-77.
The Indy ft. spoiler designed for our Vettes w/ wind tunnel scoops up air for cooling, cleans up airflow underneath & sweeps the airflow around the front tires.
Rec. for all performance 68-79 ! I put factory 3 piece on as soon as possible, so early that the paint matches & it appears original.

So I would not replace a wind tunnel designed ft. spoiler for a cow catcher.
It's possible that blocking the front grilles smoothly towards front would help.
Besides a wind tunnel, coast down times from high speed would help determine if changes were better or worse.
If I were going to change 68-77, then Indy ft. spoiler, cut front fenders a little more, ...
I could go on, but then...
I'm sure there were compromises made in the design of the PC aero kit.
I'm just wondering how much was changed for style over effectiveness?
Making the front a cow catcher was not my plan. lol I was hoping to see a point of no more improvement in larger aeros.
On the MPG site their rule of thumb is not to go lower on the air dam than the lowest hanging part of the car. That does make sense, but on the salt flats I see they go as low as possible?
Testing would give some data to see what works. I don't have the time or energy to try all my options. I'm sure someone somewhere has done some of this. In reality I was thinking about extending the spoilers about 2" at most.
If I recall correctly "at my age this is a crapshoot" that the LeMans bricks had the cowcatcher and a larger rear device. Of course they didn't have to work on public roads or survive parking lot damage.
If I am going to make any change, it has to work. After than let the cool factor rule. Small changes that look factory are what I like.
R
Another issue is just extending the spoiler lower increases frontal area.
Car & front spoiler as low as possible is best & raked. I have a leaf al. spring in the lower center of the PC front spoiler.
PS Another thing to look at is changing back glass angle.
If you have Rally wheels, as much as I hate wheel covers & trim rings, some Corvettes had wheel covers.
Bee Jay




Last edited by Bee Jay; Oct 25, 2009 at 11:35 AM.
After Ganey's post I started thinking about a rubber skirt on the leading edge of the spoiler. Some members use rubber cut to width in a strip as an air dam. It would wear well and w/supports not deflect too much.
The problem is: After the front is lowered, how much clearance is there?
I'm thinking that the rear is where some gains could be made.
What is it called when the rear spoiler is "Boxed" on the sides to catch more air so it doesn't escape around the ends? That is something that has come along in the last 30 yrs. Also widening the spoiler would probably add downforce and cd. What it the rear was widened and laid down a few degrees, less cd same downforce perhaps?
The battle of cd vs downforce is never ending. Getting a proper wing would probably improve both cd and downforce. Getting it positioned correctly would be a whole new issue. It's all a compromise!
Good ideas all, I wish we had more data. How big were the aero aids on the LeMans racers. They look pretty big to me?
R
The rubber material used for wide conveyor bests works very well.
It comes thick so it won't deflect much, but you can't cut it w/home tools.
Check your area for a "Rubber Supply" and see what they can do for you.
Screwing it into the plywood leading edge would just split the wood.
Some brackets will have to be fabbed, but it will take the abuse of city driving. I hope this helps?
R
The Best of Corvette for Corvette Enthusiasts

Swamp Rat 30 above, with pulleys & belts for front-tires, and SR-31 below, with wheels & tires from a U.S. Navy fighter-plane

Garlits was famously quoted as saying his intent was to 'pierce a hole in the air, and drive-THROUGH that opening'
Pics of old factory racers might have a few ideas we can use?
R
Bee Jay
http://www.corvettefever.com/techart...ing/index.html
http://www.a2wt.com/APPENDIX.htm
http://www.bobnorwood.com/300%20mph%...nd%20Power.htm
I thought that this was the most interesting part.
This was for the C3 w/flat r window. Quote.
The addition of the tiniest rear spoiler, however, did help produce 13.9 pounds of downforce in the rear (shown as negative lift on the chart). This is the only car that was able to produce negative lift numbers.
I agree w/Ganey the the PC kit is very good. I think it could be better.
Bee Jay. I agree that it looks like the tail section could catch/hold a lg vol of air. If the air doesn't get under the car in the first place, it can't get caught in the spare tire area. jmho
Maybe that is why many that take the cover out of that space, put it back?
If the spoiler/splitter was lowered a little, it wouldn't get shrouded by the "nose" of a downward tilted car. BJ, isn't your car running 17/18?
If that is the case, you are already there and it isn't too bad.
Who has a pic of a LeMans Brick? See if I can learn something?
R

even when the body is raised for final tuning after the burnout (below), these panels stay-closed and appear 'stock'

yet, once at-speed, the flip open, and allow trapped air under the rear-deck to escape

I'm not advocating butchering the backside of a C3 (unless the car is already in less-than-stellar condition), but would having some horizontal 'louvers' cut into the rear fascia, below the tail-lights, allow the trapped air out easily, as it seems this thread is aimed more at function than at form?
I'm thinking of something "Marine" to vent the area. It wouldn't have to be very big, like hood vents.
PR: The C3 shown looks very clean w/low cd, but what about lift?
Did they style for aeros or downforce?
Very nice BTW, I like it. I think a little more azz would help.
More downforce = more traction in all conditions.
Bee Jay
That is not a good idea.
I think I saw some C5 racers w/2 sm vents in back.
Even something as small as engine louvers would make a difference.
We need a C5 racer pic!
R
I wonder at what speed did the tailight flaps open on that funny car.Bee Jay
















