Header Install Tips??
Thread Starter
Advanced
Joined: Apr 2010
Posts: 74
Likes: 0
From: Vancouver British Columbia
Header Install Tips??
I am going to be installing my headers this weekend and wondering if there are any tips to safely remove my Ram Horn Manifolds...heat? penetrating oil? And any tricks for the instal of the new headers? Tricks with the gaskets? I am using th new Remflex Gaskets. I have header bolts, should I use lock washers? Torque specs?
Le Mans Master
Joined: Oct 2005
Posts: 6,247
Likes: 471
From: Glen Allen, VA
First you should have already been soaking the bolts with PB Blaster or the like. I'd soak every one real good every day for a week ahead of time. I've removed and installed my headers and it wasn't that hard. I have a 79 (small block of course) 4 spd. I had to remove the starter and on the driver's side, the clutch Z bar and one spark plug if I remember right. Both sides went in from underneath.
Drifting
Joined: Apr 2007
Posts: 1,892
Likes: 3
From: Springfield Illinois
There's really nothing to it.. unbolt your exhaust then unbolt the ram horns. It probably wouldn't hurt to hit it with some penetrating oil the night before. When installing the headers , I put anti-seize on the bolts, put the 2 outer most bolt in first, slide the gasket in, snug those 2 bolts, put the rest of the bolts in, then tighten all of the bolts.
Header bolts are usually included with the headers.. if they come with washers use them. if not, then leave them out. Some bolts are designed not to be used with washers.
Torque spec I believe is 20 ft-lb.
Header bolts are usually included with the headers.. if they come with washers use them. if not, then leave them out. Some bolts are designed not to be used with washers.
Torque spec I believe is 20 ft-lb.
Race Director
Joined: Apr 2000
Posts: 17,672
Likes: 199
From: Who says "Nothing is impossible" ? I've been doing nothing for years.
Soak the old rams horn bolts in penetrating oil. The new headers go in from the bottom. I have an '80 and after I jack the passenger side up a bit there is one angle that usually takes me a few minutes to find where the headers will fit in without taking the starter off.
If it's your first time and can't find this angle, where the header is almost vertical, then take the starter out. Remember to just get the two end end header bolts threaded a few threads then put the starter in, this way you will have more room as you can swing the header out an inch or two.
Also remember these headers ain't gonna hookup to you existing exhaust. If you know how to weld it's non issue but if not you might have to fab up a piece of flex pipe to get it to the muffler shop, some have done it with open headers and knowing how on the ball the RCMP are out there and exactly where you live you could probably do that no problems. If you work for the RCMP I was only kidding
If it's your first time and can't find this angle, where the header is almost vertical, then take the starter out. Remember to just get the two end end header bolts threaded a few threads then put the starter in, this way you will have more room as you can swing the header out an inch or two.
Also remember these headers ain't gonna hookup to you existing exhaust. If you know how to weld it's non issue but if not you might have to fab up a piece of flex pipe to get it to the muffler shop, some have done it with open headers and knowing how on the ball the RCMP are out there and exactly where you live you could probably do that no problems. If you work for the RCMP I was only kidding
Thread Starter
Advanced
Joined: Apr 2010
Posts: 74
Likes: 0
From: Vancouver British Columbia
Hahahahaha, nope I am no RCMP !
I forgot to mention I have a garage with a Pit !!! (it's my Father inlaws)
I have the reducers which I hope to be able to make a coupler to fit the existing pipes. Changing out the mufflers to Magnaflows. keeping the piping since it is only a year or two old
I forgot to mention I have a garage with a Pit !!! (it's my Father inlaws)
I have the reducers which I hope to be able to make a coupler to fit the existing pipes. Changing out the mufflers to Magnaflows. keeping the piping since it is only a year or two old
Heel & Toe
Joined: Mar 2008
Posts: 23
Likes: 0
From: West Columbia SC
Problem I ran into
I installed the Hooker Super Comps on my 75 and ended up having an issue with the rag joint on the steering hitting the headers. This was really the only thing I ran into however.
Drifting
Joined: Jan 2006
Posts: 1,831
Likes: 36
From: Cedar,BC
Chances of getting a torque wrench on most of those bolts is slim to none,jsut try to be as consistent as possible...You will be re-tightening them a few times after the first few heating cycles,a good trick is to sacrifice one of your shorter 7/16 wrenches by grinding the metal on the closed end thinner so it will clear the tighter tube/bolt areas.As MH noted,put the two end bolts in loosely,most gaskets are notched so that those two bolts will hold it in place as you try to get the rest of the bolts in.
Corvette Stories
The Best of Corvette for Corvette Enthusiasts
8 Coolest Corvette Pace Cars (and Replicas) of All Time
Verdad Gallardo
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)
Joe Kucinski
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!
Verdad Gallardo
Top 10 Corvettes Coming to Mecum Indy 2026!
Brett Foote
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!
Michael S. Palmer
10 Revolutionary 'Corvette Firsts' Most People Don't Know
Joe Kucinski
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2
Michael S. Palmer
2027 Corvette vs The World: Every C8 vs Its Closest Competitor
Joe Kucinski
10 Most Common Corvette Problems of the Last 20 Years!
Joe Kucinski
Melting Slicks
Joined: Apr 1999
Posts: 2,010
Likes: 3
From: Moon Twp. PA USA
I have used Stage 8 locking bolts on my small block, with headers, for about 7 years on the 350 and about 4 years on the 383.
Never had a bolt loosen up or an exhaust gasket blow.
I use FelPro gaskets.
Never had a bolt loosen up or an exhaust gasket blow.
I use FelPro gaskets.
