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Differentail Problems while AutoX'ing

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Old Jul 22, 2010 | 11:26 PM
  #21  
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Originally Posted by v2racing
Here is the second round of the thread that hotly addressed this issue. I didn't bother to jump back in the second one. The first was enough. The first one that the drawings were posted in got deleted suddenly back then.

http://forums.corvetteforum.com/c3-t...-rear-end.html
Thanks for finding that. I'm oh-so-anxious to hear what the "experts" have to say about it now.
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Old Jul 22, 2010 | 11:28 PM
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Originally Posted by Les
Thanks for finding that. I'm oh-so-anxious to hear what the "experts" have to say about it now.
obviously me toooooo
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Old Jul 23, 2010 | 12:25 AM
  #23  
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I autox'd my 72 for years on the factory stub axles, finally broke one last year. I bought a new heavy duty axle from International axle. http://www.internationalaxle.com/products.htm. I believe Tom's no longer makes them. Lowering your car should help handling and your sway bar is too big. Try driving the car with it disconnected, bet you will like it much better.

One other thing I shimmed my stub axles by putting a shim between the C clip and the spider gear to take all the play out I could. I was warned that would abnormally wear the end the axle and the pin that separates them, never had a problem.

Good luck, I sold my C-3 and now autox a Z06, miss the C-3.
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Old Jul 23, 2010 | 12:46 AM
  #24  
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I've been able to road race with my rear end for years. It also helps working at a shop. I run big slicks and when things break it's no big deal.

I do have allot of Tom's stuff. Like the billet steel main caps. I used to break the posi unit cases until I went to the bigger pin.

Limiting rear tire vertical travel will make higher hp live

Last edited by gkull; Jul 23, 2010 at 12:48 AM.
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Old Jul 23, 2010 | 10:51 AM
  #25  
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Originally Posted by wombvette
It is interesting to me that it actually pulls out on the left shaft when in a RH turn. Lots of upward push in the suspension plus the inward force on the tire contact is rotating around the strut joint to pull the shaft out. It would be interesting to note how much play is in the trailing arm bushing.
And that amazes me too. Thanks to the OP for posting it, I've added it to my favourites. I see the bashers have circled for the attack as expected.

I'd be interested in knowing what sort of G forces were being developed and the reasons for the very short duration of the actual yoke pull out. The computer modelling that was done assumed constant load as would be seen on a high speed oval, not the short left-right-left-right movement as is typical of an autocross. What was the track layout, and was the car going from a hard left to a hard right in each case, or fast straight to hard RH?

It appears also that the wheels and tires are not stock width or offset. This affects the calculation to large degree also. In several corners the inside wall of the LH tire seems to come extremely close to the nut and washer at the bottom of the spring end bolt as it folds under. I'd worry about interference there and a possible blow out.

It's possible that the transient G loading on the tire with the modified offset exceeded the loading that was contemplated in the calculations, to say that if the driver had continued the corner at the same radius and vehicle speed would the car have 'spun out' as predicted, or would the yoke have remained pulled out and the car continue unaffected?

This video also proves that yokes DO NOT pull out in any sort of normal street driving as was the original contention, especially under straight ahead or typical highway curves as some will continue to believe.

Here's a drawing I wish I'd had back at the last thrash of this subject. Keeping in mind that the critical load path and pivot point for any yoke pull-out is at the outer end of the lower strut rod. The distance between this pivot point and the centre of tire is what determines how much lateral force is required to 'go negative' on the yoke. Again, the large degree of 'fold under' of the OPs tires concerns me from an interference point of view and to what degree this affects the centre point of the tire with respect to the pivot point of the strut rod.




Last edited by Mike Ward; Jul 23, 2010 at 11:00 AM. Reason: more details
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Old Jul 23, 2010 | 11:03 AM
  #26  
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Originally Posted by Gale Banks 80'
The Clip Missing guys wern't Autocrossing.....

A agree.
Even though I was on the "Team Clips" - I noted that my personal car drove for YEARS with the right clip missing.

-W
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Old Jul 23, 2010 | 11:47 AM
  #27  
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No attack intended, maybe a little vindication. I simply said on the original thread that it would be possible for lateral G force to exceed downward force and at that point the shaft would pull out. We were told by you that could only happen if you hit a curb or something to that affect. You also said we just did not understand. I do engineering and design. I fully understood.
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Old Jul 23, 2010 | 11:52 AM
  #28  
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Originally Posted by v2racing
No attack intended, maybe a little vindication. I simply said on the original thread that it would be possible for lateral G force to exceed downward force and at that point the shaft would pull out. We were told by you that could only happen if you hit a curb or something to that affect. You also said we just did not understand. I do engineering and design. I fully understood.
All done using stock components- especially tire centreline. If we change the parameters, we may change the results, right?

There's 'vindication' of sorts for both camps here.
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Old Jul 23, 2010 | 12:29 PM
  #29  
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It does not take big lateral force to pull the yokes in and out. If they are bad you can do it right in your garage by pulling/pushing the tops of your tires.
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Old Jul 23, 2010 | 12:29 PM
  #30  
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Originally Posted by Mike Ward
And that amazes me too. Thanks to the OP for posting it, I've added it to my favourites. I see the bashers have circled for the attack as expected.

I'd be interested in knowing what sort of G forces were being developed and the reasons for the very short duration of the actual yoke pull out. The computer modelling that was done assumed constant load as would be seen on a high speed oval, not the short left-right-left-right movement as is typical of an autocross. What was the track layout, and was the car going from a hard left to a hard right in each case, or fast straight to hard RH?

It appears also that the wheels and tires are not stock width or offset. This affects the calculation to large degree also. In several corners the inside wall of the LH tire seems to come extremely close to the nut and washer at the bottom of the spring end bolt as it folds under. I'd worry about interference there and a possible blow out.

It's possible that the transient G loading on the tire with the modified offset exceeded the loading that was contemplated in the calculations, to say that if the driver had continued the corner at the same radius and vehicle speed would the car have 'spun out' as predicted, or would the yoke have remained pulled out and the car continue unaffected?

This video also proves that yokes DO NOT pull out in any sort of normal street driving as was the original contention, especially under straight ahead or typical highway curves as some will continue to believe.

Here's a drawing I wish I'd had back at the last thrash of this subject. Keeping in mind that the critical load path and pivot point for any yoke pull-out is at the outer end of the lower strut rod. The distance between this pivot point and the centre of tire is what determines how much lateral force is required to 'go negative' on the yoke. Again, the large degree of 'fold under' of the OPs tires concerns me from an interference point of view and to what degree this affects the centre point of the tire with respect to the pivot point of the strut rod.



Mike, that is a real nice drawing! Thanks for spending time to make that CAD drawing. I hope this thread will become useful to others in the future who may be facing the same/simmilar problems.
I have now finally had the patience to fully read some of the other posts and threads about this, and my personal conclusion is that except for a few select members, most of them are keyboard mechanics with little knowledge about what actually goes on. They have their own big bang theory but make it sound like its a science fact.

This is what I did so far, I ordered the upgraded stubs with clips, but I am still searching for options on my diff, my budget is tight, (I still have monthly college loans to pay back) Im wondering if I upgrade my spiders, if I will be okay for a while until I have money; it really goes against my moral of fix it right the first time but money is at stake. Does anyone know who sells better spiders?

To answer your question, my trailing arms are offset aftermarket from VPB,
http://www.vbandp.com/C2-C3-Corvette...ight-Hand.html , Im running 16x9 rims with an additional 1" offset since I have extra clearance now. The tires are MT Street II which are 295/50R16, Im not a big fan of those since they are too soft on the sidewall, my next ones will be Nitto 295/40R16 or 275/40R16. I just have the MT's on there to keep my 600 rwhp in check and on the street.

If anyone is wondering about G-forces generated, I have a G-Tech Pro RR, not sure of its complete accuracy but it gives me a ballpark Idea. On an autox I will average 1.02 G's, while I managed to peak 1.06 on a 300' skidpad with my MT's and Nitto 555s upfront
http://www.gtechpro.com/rr.html
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Old Jul 23, 2010 | 01:03 PM
  #31  
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Originally Posted by Jim_Harrison
You are mssing at least the Driver side C retaining clip. Interesting as there was a big post on this issue a few months back with some forum members insisting that that a clip missing wouldn't cause a problem.
yes!

Great video!

Last edited by Vesa; Jul 23, 2010 at 01:52 PM.
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Old Jul 23, 2010 | 01:07 PM
  #32  
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I wish I had Mike's drawing when I was painting all my rear end parts. At least I got the red diff. cover bolts right.

-W
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Old Jul 23, 2010 | 02:11 PM
  #33  
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Originally Posted by 502Stingray
Mike, that is a real nice drawing! Thanks for spending time to make that CAD drawing. I hope this thread will become useful to others in the future who may be facing the same/simmilar problems.
I have now finally had the patience to fully read some of the other posts and threads about this, and my personal conclusion is that except for a few select members, most of them are keyboard mechanics with little knowledge about what actually goes on. They have their own big bang theory but make it sound like its a science fact.



To answer your question, my trailing arms are offset aftermarket from VPB,
http://www.vbandp.com/C2-C3-Corvette...ight-Hand.html , Im running 16x9 rims with an additional 1" offset since I have extra clearance now. The tires are MT Street II which are 295/50R16, Im not a big fan of those since they are too soft on the sidewall, my next ones will be Nitto 295/40R16 or 275/40R16. I just have the MT's on there to keep my 600 rwhp in check and on the street.

If anyone is wondering about G-forces generated, I have a G-Tech Pro RR, not sure of its complete accuracy but it gives me a ballpark Idea. On an autox I will average 1.02 G's, while I managed to peak 1.06 on a 300' skidpad with my MT's and Nitto 555s upfront
http://www.gtechpro.com/rr.html
Thanks for the compliment, but I must emphasize that I am NOT the author and should have stated that above. I wish I knew who it was, to give him/her full credit. It was found somewhere out there on the ultraweeb and sent to me at the end of the last thrash of this subject. A picture is worth a 1000 words, especially if it helps someone understand the complex geometry that cannot be seen seated on a racing bench while bashing a keyboard.

Thanks also for giving details of your suspension, wheel, and tire set up. Obviously the 1" additional offset and additional diameter throws all the 'stock' calculations out the window, as does the extreme tire fold-under of the MT tires. That's far more than anything I've seen before.

I wish I still had access to the cad cam program previously used to calculate the dynamics of the stock set up. It would be great to use your existing set up as a new model and see what numbers fall out. Obviously your particular set up is more prone to pull-out than a stock set up, and in this circumstance the C lips are required to minimize camber change. That alone will solve the pull out and spline twisting issue IMHO.

I note that you're able to pull over 1G in a consistent manner, that's really cool and far exceeds the abilities of a stock wheel and tire. My own modelling stopped at 1G as stated many times before.

I'd be interested to see videos with the new tires, I still think you're coming very close to interference with the spring end.

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Old Jul 23, 2010 | 03:18 PM
  #34  
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When I Autocrossed last weekend on my 255/60/15 tires, you would not have believed how far the tire could roll before I played with the caster and camber and got the tire pressure where I wanted it. It was showing wear about an inch up the side coming off the tread and up the sidewall. A friend of mine with his Roadmaster was a good 2'' up the sidewall. I couldn't believe it.
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Old Jul 24, 2010 | 02:45 AM
  #35  
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Originally Posted by Jim_Harrison
I autox'd my 72 for years on the factory stub axles, finally broke one last year. I bought a new heavy duty axle from International axle. http://www.internationalaxle.com/products.htm. I believe Tom's no longer makes them. Lowering your car should help handling and your sway bar is too big. Try driving the car with it disconnected, bet you will like it much better.

One other thing I shimmed my stub axles by putting a shim between the C clip and the spider gear to take all the play out I could. I was warned that would abnormally wear the end the axle and the pin that separates them, never had a problem.

Good luck, I sold my C-3 and now autox a Z06, miss the C-3.
International Axel makes best HD stuff, used to be sold through many distributors like Ecklers but, cheaper of you order direct. C clips on Intenational parts seem more HD than stock, caps are definatley better than GM caps on side yokes.

Int'l Axel also has shim sets for side yokes, I used to make them from valve spring shims, much easier to order from Int'l Axel. Run a differential crosspin from Tom's Differentials and you shouldn't see any wear, the stocker is a little too soft and will wear over time.

I wonder when the "BORG" will show up on this thread and give us some of their "expertise" on this subject (the BORG is of the opnion that you don't need C clips.)

Last edited by Solid LT1; Jul 24, 2010 at 02:48 AM.
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Old Jul 24, 2010 | 12:37 PM
  #36  
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My car had 295/35/17 Auto X Hoosiers on 9 1/2 inch rims. Even those super stiff sidewall tires would move almost 1 inch and rub the exhaust. I was never able to decide if it was all tire movement or tire and suspension. My guess is it was both. There is a lot of play in the C-3 suspension design. I did everyyhing within SCCA rules to limit that flex. Too bad Zora wasn't allowed to use a double A arm set up like my C-5 Z06.
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Old Jul 26, 2010 | 03:09 PM
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Originally Posted by Solid LT1
Int'l Axel also has shim sets for side yokes, I used to make them from valve spring shims, much easier to order from Int'l Axel. Run a differential crosspin from Tom's Differentials and you shouldn't see any wear, the stocker is a little too soft and will wear over time.
I didn't see any shims on their site specifically for side yokes, are you using shims intended for something else on your side yokes? I was looking on this page:

http://www.internationalaxle.com/products.htm

Thanks
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Old Jul 26, 2010 | 05:03 PM
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Originally Posted by gkull
It does not take big lateral force to pull the yokes in and out. If they are bad you can do it right in your garage by pulling/pushing the tops of your tires.
Very true.... and the reason for the "C" clips...
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Old Jul 26, 2010 | 06:51 PM
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Originally Posted by 69autoXr
I didn't see any shims on their site specifically for side yokes, are you using shims intended for something else on your side yokes? I was looking on this page:

http://www.internationalaxle.com/products.htm

Thanks
69 AutoXr;
I bought my shims from Grainger. I shipped them off with the car, so I don't have the part number. I beleive it is called an Arbor Shim pack with various thicknesses. The I.D. of the shims I bought were a bit small and I had to grind them a bit larger to fit. I installed them between the clip and the spider gear, making the fit as tight as possible. Never had excessive pin or side yoke wear.
Jim
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Old Jul 27, 2010 | 09:08 AM
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Thanks Jim. I'll wait to see if SolidLT-1 replies, it sounds like the ones he used didn't require any grinding to open up the i.d. I have four pigs that could all use shims, unfortunately I only have one set of the good stub axles.
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