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Crossover and EGR question

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Old Sep 12, 2010 | 07:46 AM
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Default Crossover and EGR question

Putting on a manifold with EGR to pass inspection. If I block the crossovers with the block off plates. Does that render the EGR inoperative even though it looks functional? Kinda like a little emissions control christmas ornament?
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Old Sep 12, 2010 | 08:42 AM
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The EGR (exhaust gas recirculator) valve recirculates exhaust gas into your fresh air at higher engine RPM's. It will idle extermely rough if it sticks open at idle. Blocking the passage to the EGR will shut off the exhaust recirculation.
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Old Sep 12, 2010 | 10:30 AM
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Not going to block the passage to the EGR. I want to block the atual crossover in the manifold under the carb which should eliminate any exhaust even getting to the EGR. I think. Thats the actual question.
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Old Sep 12, 2010 | 12:08 PM
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What thegazman was implying was if they tested a block EGR, they'd know it was unfunctional because the idle didn't respond to manipulation.
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Old Sep 12, 2010 | 12:08 PM
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You are dealing with two separate passages. The crossover for engine warmup directs exhaust gases from the passenger side to the driver's side when the engine is cold and heat riser valve closed. That passage is under the carb and is not linked to the combustion process. That is the passage that can be closed with the SS tangs on some intake gaskets.

The EGR passage is separate and is linked to air and fuel intake under certain conditions. For example on my 1974 it is controlled by a thermal vacuum switch (TVS) and engine vacuum. It is closed when the engine is cold and even when warmed up, it is closed at idle (determined by the connection to a ported carb spout).

In other words you can have a fully functioning EGR with a blocked off crossover passage.


Last edited by Paul L; Sep 12, 2010 at 12:55 PM.
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Old Sep 12, 2010 | 04:39 PM
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Thats what I thought too. But where does it get exhaust to recirculate if the crossover is blocked? The intake manifold gasket blocks those egr ports (check em out) even without the blocking plates. I blew smoke into the passages and if you block the crossover the EGR cannot get exhaust to inject anywhere therefore making it null whether its on, off or indifferent, I THINK.

Last edited by micks69; Sep 12, 2010 at 04:43 PM.
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Old Sep 12, 2010 | 05:34 PM
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Originally Posted by micks69
Thats what I thought too. But where does it get exhaust to recirculate if the crossover is blocked? The intake manifold gasket blocks those egr ports (check em out) even without the blocking plates. I blew smoke into the passages and if you block the crossover the EGR cannot get exhaust to inject anywhere therefore making it null whether its on, off or indifferent, I THINK.
I'm getting a little confused. Perhaps someone can help me. You can see the cut-outs for the EGR in these pics of intake gaskets. An X-Acto knife removes them. I must be missing something obvious?

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Old Sep 12, 2010 | 06:31 PM
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Paul,

Don't cut them out they go nowhere and you will have a huge manifold leak. When blowing the smoke thru the cross over it will come out the egr ports, the other crossover and inside the manifold. Therefore they all are connected somewhere underneath. Still think if you block the crossovers, no exhaust, means EGR does nothing. This is only cause I'm too cheap to replace the heat shield underneath, or the manifold and its warm here most of the time.

Last edited by micks69; Sep 12, 2010 at 06:34 PM.
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Old Sep 12, 2010 | 06:42 PM
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Originally Posted by micks69
Paul,

Don't cut them out they go nowhere and you will have a huge manifold leak. When blowing the smoke thru the cross over it will come out the egr ports, the other crossover and inside the manifold. Therefore they all are connected somewhere underneath. Still think if you block the crossovers, no exhaust, means EGR does nothing. This is only cause I'm too cheap to replace the heat shield underneath, or the manifold and its warm here most of the time.
Sorry, I do not believe what you are saying. But that's OK. The EGR is a separate system.

Good luck with whatever you are attempting to do. I am out of this thread.
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Old Sep 12, 2010 | 07:42 PM
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I'm trying pass inspection in NC and the stuff needs to be on the car but doesnt have to neccessarily work.

Sorry Paul but the EGR must be used with the crossover there is physically no ther way for exhaust gas to get to the valve. Its really just a special application for me a udget build a 77 that I've spent too much on already. I dont want spend $20 for a TVS and $20 for an EFE if they wont do anything, have two that are non functional and will be just fine with a blocked crossover as the EGR will be non functional without it. Good luck with your build up.
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