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Lower strut rod mount mods for heims?

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Old Dec 31, 2010 | 06:50 PM
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Default Lower strut rod mount mods for heims?

Going to make or buy new strut rods with heims. To improve handling, I have read that the strut rod holes should be lowered. Since I need to fix the slotted holes anyhow, I'd like to fix it for improved handling. I can TIG weld and have lots of chromoly plate in various thickness. Does anyone have any pictures of how they modified their center strut rod mount for heims and especially interested in mods to lower the strut rod mounting location. Thanks!
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Old Dec 31, 2010 | 07:12 PM
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why dont you just buy smart struts and eliminate the modifcation since it's part of the package?

http://forums.corvetteforum.com/c3-t...rt-struts.html
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Old Dec 31, 2010 | 07:56 PM
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Here you go.
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Old Dec 31, 2010 | 08:27 PM
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Originally Posted by MelWff
why dont you just buy smart struts and eliminate the modifcation since it's part of the package?
Due to their having vertical rather than horizontal slots, which facilitate relatively easy camber curve adjustment, I myself have bought the VBP bracket (avialable separately, #52000B), but will be fabbing up camber lock plates in leiu of using the eccentrics for use with my heim-jointed rods. The eccentrics may be fine for many, but IMOE they just don't hold well under heavy loads. FWIW, the top of the slot in the SS bracket will lower the inner links ~1/2" below C3 OEM height (the amount recommended by Greenwood). Unless they've addressed the problem since I pointed it out to them, the 4 mounting bolt holes will need bushed down...

Last edited by TheSkunkWorks; Jan 1, 2011 at 02:58 PM.
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Old Dec 31, 2010 | 10:02 PM
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[QUOTE=TheSkunkWorks;1576379114]
Originally Posted by MelWff
why dont you just buy smart struts and eliminate the modifcation since it's part of the package?

. Unless they've addressed the problem since I pointed it out to them, the 4 mounting bolt holes will need bushed down...
The VBP bracket has, as pointed out by SkunkWorks, overly large mounting holes, creating a concern that the bracket will slide around. A solution is to use the stock GM bracket and mod it for a lower attachment point. The stock GM bracket fits exactly to the differential case, the aftermarket bracket doesn't. Mod-ing the stock GM bracket requires cuting the attachment brackets and welding them on lower. You get this with the Toms Differential strut rods..cash register goes ka-ching $$$$$$$.
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Old Jan 1, 2011 | 12:22 PM
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Originally Posted by c69vete
Here you go.

That's the picture I was after, thanks c69vete! Did you do anything to strengthen the bracket after removing the eccentric plates? I was thinking that it might also be worth strengthening the OEM mounting bracket by enclosing the end or bottom similar to the picture of the red bracket Bee Jay posted on the other thread. Thoughts?
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Old Jan 1, 2011 | 08:27 PM
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Yes, I did just that. The shiney metal you see on the outside is 3/16 th in. stainless steel, polished. The original bracket was lengthened with 1/8th plate inside to match the final shape of what you see. Solid tig welded. I also use 5/8th in. bolts on the bracket end instead of the factory 1/2 in with reducing washers. That way all the heim joints use the same size bolt. my spacers are 5/8th in S/S nuts with the threads drilled outand if i remember right, they are the stock thickness and fit great.
The bracket in the above picture that I removed was from a c-2 and was higher tham the c-3 bracket. When I drilled the new hole for the bolt I lowered it about 3/4 in. from the stock .

Last edited by c69vete; Jan 1, 2011 at 09:36 PM.
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Old Jan 1, 2011 | 09:28 PM
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Alternatively you could make a spacer plate to go between the camber bracket and diff housing. 1/2" is generally recommended as TSW said above. Pretty simple piece to make up.
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Old Jan 2, 2011 | 12:01 AM
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Started this project today with a sandblasted and primered strut mount.


Drilled the spot welds


And used an air chisel to remove the eccentric brackets. Ignore the blood, the air chisel bit me but duct tape, as always, stopped the bleeding.


Tomorrow, I will box the ends of the bracket, drill and weld the tabs, and maybe add some lateral supports to the inside of tabs. Tabs are .125" chromoly.

Last edited by UBETRUN; Jan 2, 2011 at 12:06 AM.
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Old Jan 3, 2011 | 12:16 AM
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Finished up today, no new blood.

On my bracket, 1/2" drop is right at the edge of the factory metal so that's where the hole went.



Did both sides



Boxed the ends but may have to trim if the strut rods interfere.



And tacked the tabs on the inside.



Coat of primer while I decide whether to paint or powdercoat.




I don't mind constructive criticism, especially if anyone thinks this isn't safe.
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Old Jan 3, 2011 | 12:41 AM
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Originally Posted by UBETRUN
Finished up today, no new blood.

On my bracket, 1/2" drop is right at the edge of the factory metal so that's where the hole went.



...

I don't mind constructive criticism, especially if anyone thinks this isn't safe.
No criticism here as I'm not very knowledgeable on this (but trying to learn!)
Question though: Looks like the hole is really, really close to the edge of the tab with very little material at the bottom. What is the loading in that direction, do you know? Wondering if it wouldn't have been more "beefy" by putting a little less of the tab on the bracket, or making the tab just a little bit longer to leave more material (and strength) at the bottom of the hole?

All in all, it looks great so far, and also wonder if you'd make another for me?? (I have NO skillz for welding! Not like that anyway! Great work!)
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Old Jan 3, 2011 | 09:03 AM
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The loading of these brackets shound be either pushing into the pumpkin or pulling away from the pumpkin. There is very little strain on them going down the road in a straight line. Going around curves or slinging the rear end around is when you would produce the most strain on the brackets.
UBETRUN, the only thing I see is with only one thickness of metal below the original bracket, any spacer you fabricate will have to be stepped to keep the clamping pressure even when you assemble.
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Old Jan 3, 2011 | 12:45 PM
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Originally Posted by 69autoXr
Alternatively you could make a spacer plate to go between the camber bracket and diff housing. 1/2" is generally recommended as TSW said above. Pretty simple piece to make up.

a bit too simple...
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Old Jan 3, 2011 | 11:54 PM
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Originally Posted by 73sbvert
No criticism here as I'm not very knowledgeable on this (but trying to learn!)
Question though: Looks like the hole is really, really close to the edge of the tab with very little material at the bottom. What is the loading in that direction, do you know? Wondering if it wouldn't have been more "beefy" by putting a little less of the tab on the bracket, or making the tab just a little bit longer to leave more material (and strength) at the bottom of the hole?
I couldn't imagine a suspension scenario that would put a downward load on that mount. Heims aren't meant to take hardly any pressure in that direction anyhow, their major strength rating is in a straight push/pull and for side loads, the strength numbers are only 1/10 as high. Also, there is a huge difference in strength (and price!) between mild steel and chromoly plate, you'd have to cut, bend, and/or drill it a few times to really appreciate the toughness of 4130 steel. I use cobalt drill bits and had band saw blades made special, chromoly just destroys most home mechanic cutting tools designed for mild steel. I do appreciate the thought though, made me go measure it and think about it some more.

Originally Posted by 73sbvert
All in all, it looks great so far, and also wonder if you'd make another for me?? (I have NO skillz for welding! Not like that anyway! Great work!)
Thank you but I am going to try to make a version like the red one below before I weld another stock mount. The mild steel in the stock mount is not as strong as I want to put under a performance car, I'd prefer the whole bracket be made from 4130 chromoly and think a few tweaks on the design of the red one below from BeeJay's car would be perfect.

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Old Jan 4, 2011 | 12:00 AM
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Originally Posted by redvetracr
a bit too simple...
It would certainly be simple to make a 1/2" spacer to drop the stock mount but that wouldn't fix the type of hole needed for a 5/8" heim joint, something would still have to be done to the eccentric slot.
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Old Jan 4, 2011 | 12:23 AM
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Originally Posted by UBETRUN
It would certainly be simple to make a 1/2" spacer to drop the stock mount but that wouldn't fix the type of hole needed for a 5/8" heim joint, something would still have to be done to the eccentric slot.
Four square plates with a hole in the center, placed in the stock bracket to lock the position of the heim in the center of the slot. Examples in the picture.



Different ways to skin a cat, but still achieve the same goal.

Last edited by 69autoXr; Jan 4, 2011 at 12:26 AM.
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Old Jan 4, 2011 | 12:27 AM
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Originally Posted by UBETRUN
It would certainly be simple to make a 1/2" spacer to drop the stock mount but that wouldn't fix the type of hole needed for a 5/8" heim joint, something would still have to be done to the eccentric slot.

you mean like welding on 4 plates with a 5/8 hole in each plate?

PS: while you were trying to re-engineer your strut rod bracket you might have thought about plating the bottom to increase it`s strength...

Last edited by redvetracr; Jan 4, 2011 at 12:30 AM.
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Old Jan 4, 2011 | 07:44 AM
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Originally Posted by 69autoXr
Four square plates with a hole in the center, placed in the stock bracket to lock the position of the heim in the center of the slot. Examples in the picture.



Different ways to skin a cat, but still achieve the same goal.
The bolts included in these kits are 1/2 in. and require bushing washers to tighten up in the 5/8 in. ID of the bushing (stock rubber style) or a 5/8 in. heim joint. Using the 5/8 in. bolt means less parts involved.
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Old Jan 4, 2011 | 07:49 AM
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Originally Posted by redvetracr
you mean like welding on 4 plates with a 5/8 hole in each plate?

PS: while you were trying to re-engineer your strut rod bracket you might have thought about plating the bottom to increase it`s strength...

Exactly, got to weld on plates with 5/8" holes and if welding the plates to the stock eccentric brackets, got to weld the brackets up solid too with only spot welds holding them on from the factory.

Agree completely that the stock bracket could be a lot stronger, that's why I'm changing gears and going with a design similar to the red one above in chromoly. I found rectangular chromoly tube in different sizes so it shouldn't be difficult to make a bracket that's both elegant and strong.

It's winter here, got to find things to keep busy and the strut rod bracket is this week's fun.
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Old Jan 4, 2011 | 09:12 AM
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Originally Posted by c69vete
The bolts included in these kits are 1/2 in. and require bushing washers to tighten up in the 5/8 in. ID of the bushing (stock rubber style) or a 5/8 in. heim joint. Using the 5/8 in. bolt means less parts involved.
The point was you can make plates to center the heim in the slot to lock it in place. I'd think that someone with any fab ability could figure out to put any size hole necessary for the parts they were using. I didn't say "buy this kit".
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