1977 Corvette Headlight Problem
Any help will be much appreciated, I've been having this problem for months now. Reply here or PM or email me please.
pelayo114@gmail.com


Pull up & push down on the turn signal lever. You could have some bulb(s) out.
Relays commonly need repair. See RTV relay repair instructions here:
http://forums.corvetteforum.com/c3-g...of-vacuum.html slk230red Dave got info. by PM from me & posted pics.
You could try bypassing the vac. tank in front which might help.
Last edited by Ganey; Oct 4, 2011 at 04:54 PM.


http://www.corvette-101.com/vacuum.htm
Melwff, I'm looking through the link that scotty gave me, I'm not sure what color any lines are because everything was apparently spray painted black so its a bit difficult to see. and yes I am moving the lever out towards me for high beams but nothing happens.
petes74ttop, awesome thanks for the link.
The Best of Corvette for Corvette Enthusiasts
My internet was glitchy and down and I wasn't able to get on to reply.
http://jimshea.corvettefaq.com/wp-co...rAdj19JA06.doc
Here's a link showing what the switch looks like:
http://www.ecklerscorvette.com/corve...1977-1978.html
Zip Corvette and Willcox web sites have great collections of technical reference articles:
http://www.zip-corvette.com/Common/5...5d8fee64.aspx?
http://willcoxcorvette.com/advanced_...+%23&x=33&y=12
As for you headlight vacuum system problem, I suspect your relays. Your driver's side staying in the extended position means the actuator is not getting vacuum to pull & hold it down, while the passenger side is not getting sufficient vacuum to push & hold it all the way up.
Also since I am going to need to take apart the steering column is there a way I can also fix the horn? I don't know what it is that activates the horn in the setup or anything. I'm completely new to it. I just don't want to have to take it apart twice if I can fix both at once.
As for the headlights being stuck, I seemed to have given it a temporary fix. I moved some of the vacuum lines around and when I turn the headlights on sometimes the driver side will go up and sometimes it wont, the passenger side struggles and moves up about an inch or 2 and then goes back down. As soon as i manually lift them up with my hand they stay in the open position until I turn off the headlights and with a few seconds passing by the driver side closes, and a few seconds after the passenger side closes. Not sure if its supposed to be like that but I highly doubt it. Anyone have any ideas?
If you DO want to fix the horn and you know the problem IS in the steering column, then you'll need one or more of Jim Shea's Steering Papers which are all available here:
http://jimshea.corvettefaq.com/?cat=5
And is there a way to be able to tell where the problem for the horn is? If it is in the steering column or somewhere else?
I'm lost on almost everything so any help is appreciated.
And oh i see, first I want to try to get the high beams working and next I'll take care of the headlight vacuum system. Thank you for the advice tho, much appreciated.
A good shop manual for your '77 is essential, as is a wiring diagram. I use the "1978 Chevrolet Service Manual" and the wiring diagram that came with it. Found mine on ebay, but several forum sponsor vendors offer them on CDs. An "Assembly Information Manual" or AIM is also valuable to see how things go together. Also available from forum sponsor vendors and often on ebay.
There are no shortcuts. Folks here on the forum are really great about doing what they can to help, but most of us won't offer guesswork as a replacement for effective troubleshooting by the owner.
Your problem could be the fuse, could be somewhere in the wiring, in the steering column, or the horns themselves. Check the easiest parts of the circuit first: Is the fuse blown? Is there voltage at the horns when you press the horn button? And so on. I would go into the steering column ONLY if everything else in the horn circuit checks out OK.










