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1977 Corvette Headlight Problem

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Old Oct 4, 2011 | 04:38 PM
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Default 1977 Corvette Headlight Problem

My 1977 corvette headlights are jacked up. The driver side stays up and won't go down at all yet it won't turn on, my passenger side goes up about a half inch and then goes back down, so i have to lift it up with my hands, and the passenger side lights up. In the dash i have no idea how to make it high or low beam. In the dash a blue light stays on when the lights are on but only the front side to the outside of the car stay on. Any ideas how to check it or see whats going on? My car looks like a pirate with only the driver headlight stuck open and not working, and the passenger side needing my assistance to go up, but it lights up.
Any help will be much appreciated, I've been having this problem for months now. Reply here or PM or email me please.
pelayo114@gmail.com
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Old Oct 4, 2011 | 04:42 PM
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http://forums.corvetteforum.com/c3-t...tem-works.html


Scott
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Old Oct 4, 2011 | 04:45 PM
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scottyp99 your help is appreciated, but I have already been through that forum and in the last page another member suggested I start another thread to get help because none of the pictures or replies there were useful. Thank you tho.
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Old Oct 4, 2011 | 04:48 PM
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Hi & Low
Pull up & push down on the turn signal lever. You could have some bulb(s) out.

Relays commonly need repair. See RTV relay repair instructions here:
http://forums.corvetteforum.com/c3-g...of-vacuum.html slk230red Dave got info. by PM from me & posted pics.
You could try bypassing the vac. tank in front which might help.

Last edited by Ganey; Oct 4, 2011 at 04:54 PM.
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Old Oct 4, 2011 | 04:53 PM
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Did you check if you are getting current to the drivers side? For high/low beam are you moving the headlight stalk away from you and towards you? The link Scotty gave you shows the whole vacuum circuit, did you check if the actuator on the drivers side is getting vacuum when the lights are supposed to be off? You should be able to locate the vacuum issue based on the diagram.
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Old Oct 4, 2011 | 04:56 PM
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In case you missed it in the sticky here's an easy way to test each component...
http://www.corvette-101.com/vacuum.htm
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Old Oct 4, 2011 | 05:17 PM
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Ganey, I tried that level and nothing happens when I use it, no click and no lights change or anything. Thanks for the link.

Melwff, I'm looking through the link that scotty gave me, I'm not sure what color any lines are because everything was apparently spray painted black so its a bit difficult to see. and yes I am moving the lever out towards me for high beams but nothing happens.

petes74ttop, awesome thanks for the link.
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Old Oct 4, 2011 | 05:26 PM
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From: CORVETTE 77 385 C.I. TEXAS
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Originally Posted by Pelayo114
Ganey, I tried that level and nothing happens when I use it, no click and no lights change or anything. Thanks for the link.
There is a rod to the switch which is on the lower part of the column & there is an adjustment. Turn lights on & pull up towards you on the turn signal lever. There should be a click.
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Old Oct 4, 2011 | 05:33 PM
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Do you mean the **** to turn the lights on and use the internal dash dimmer?
Or the lever on the steering column that just activates or deactivates high beams?
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Old Oct 4, 2011 | 05:42 PM
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Originally Posted by Pelayo114
Do you mean the **** to turn the lights on and use the internal dash dimmer?
Or the lever on the steering column that just activates or deactivates high beams?
1 Pull **** out to turn the lights on.
2 Pull turn signal lever up towards you. There should be a click.
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Old Oct 4, 2011 | 05:45 PM
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1. Done
2. I don't hear or feel a click >.<
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Old Oct 4, 2011 | 05:50 PM
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There is a rod to the switch which is on the lower part of the column & there is an adjustment.
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Old Oct 11, 2011 | 03:07 AM
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I only see the rod which is supposed to be high beams and turn signals but the high beams don't click turn on.


My internet was glitchy and down and I wasn't able to get on to reply.
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Old Nov 5, 2011 | 12:56 PM
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Originally Posted by Pelayo114
I only see the rod which is supposed to be high beams and turn signals but the high beams don't click turn on.
Since your dimmer switch is not clicking when you pull the turn signal lever toward you, the switch is either defective or very loose/way out of adjustment. The dimmer switch is quite low on the steering column and not easy to access with the column in the car. Here's a link to Jim Shea's paper that includes adjustment & replacement of the dimmer switch:

http://jimshea.corvettefaq.com/wp-co...rAdj19JA06.doc

Here's a link showing what the switch looks like:

http://www.ecklerscorvette.com/corve...1977-1978.html

Zip Corvette and Willcox web sites have great collections of technical reference articles:

http://www.zip-corvette.com/Common/5...5d8fee64.aspx?

http://willcoxcorvette.com/advanced_...+%23&x=33&y=12

As for you headlight vacuum system problem, I suspect your relays. Your driver's side staying in the extended position means the actuator is not getting vacuum to pull & hold it down, while the passenger side is not getting sufficient vacuum to push & hold it all the way up.
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Old Nov 14, 2011 | 01:15 PM
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This seems to be exactly what i was looking for to fix this problem. I'll try to get started ASAP but I'm not sure when it'll be since I am in college and have midterms and finals coming up very soon. Thanks

Also since I am going to need to take apart the steering column is there a way I can also fix the horn? I don't know what it is that activates the horn in the setup or anything. I'm completely new to it. I just don't want to have to take it apart twice if I can fix both at once.

As for the headlights being stuck, I seemed to have given it a temporary fix. I moved some of the vacuum lines around and when I turn the headlights on sometimes the driver side will go up and sometimes it wont, the passenger side struggles and moves up about an inch or 2 and then goes back down. As soon as i manually lift them up with my hand they stay in the open position until I turn off the headlights and with a few seconds passing by the driver side closes, and a few seconds after the passenger side closes. Not sure if its supposed to be like that but I highly doubt it. Anyone have any ideas?
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Old Nov 15, 2011 | 12:06 PM
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Originally Posted by Pelayo114
Also since I am going to need to take apart the steering column is there a way I can also fix the horn? I don't know what it is that activates the horn in the setup or anything.
First, you do NOT need to take the steering column apart to adjust or remove & replace the dimmer switch.

If you DO want to fix the horn and you know the problem IS in the steering column, then you'll need one or more of Jim Shea's Steering Papers which are all available here:

http://jimshea.corvettefaq.com/?cat=5

As for the headlights being stuck, I seemed to have given it a temporary fix. I moved some of the vacuum lines around and when I turn the headlights on sometimes the driver side will go up and sometimes it wont, the passenger side struggles and moves up about an inch or 2 and then goes back down. As soon as i manually lift them up with my hand they stay in the open position until I turn off the headlights and with a few seconds passing by the driver side closes, and a few seconds after the passenger side closes. Not sure if its supposed to be like that but I highly doubt it. Anyone have any ideas?
It sounds like you have not yet done much real troubleshooting on your headlight vacuum system, and I don't think you will find and fix your problem(s) until you do because the symptoms you describe can have more than one cause. One or both relays could be bad, one or both actuators could be leaking, 34 year-old vacuum hoses could be deteriorated and leaking, etc. Could be combinations of these and/or other conditions. You won't know until you start working on it. There's no easy way out.
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Old Nov 16, 2011 | 03:03 PM
  #17  
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Oh I see, I'm looking at jim shea's papers right now. Seems to be somewhat difficult but do-able. If the dimmer switch doesnt 'click' that means i have to adjust it and if not completely replace it right?

And is there a way to be able to tell where the problem for the horn is? If it is in the steering column or somewhere else?
I'm lost on almost everything so any help is appreciated.

And oh i see, first I want to try to get the high beams working and next I'll take care of the headlight vacuum system. Thank you for the advice tho, much appreciated.
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Old Nov 21, 2011 | 05:47 PM
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Originally Posted by Pelayo114
If the dimmer switch doesnt 'click' that means i have to adjust it and if not completely replace it right?
Right. Got my replacement at NAPA.

And is there a way to be able to tell where the problem for the horn is? If it is in the steering column or somewhere else?
The horn circuit is not difficult to troubleshoot, and there is lots of electrical help out there. Google "electrical troubleshooting automotive" to start learning the basics if you intend to do your own work.

A good shop manual for your '77 is essential, as is a wiring diagram. I use the "1978 Chevrolet Service Manual" and the wiring diagram that came with it. Found mine on ebay, but several forum sponsor vendors offer them on CDs. An "Assembly Information Manual" or AIM is also valuable to see how things go together. Also available from forum sponsor vendors and often on ebay.

There are no shortcuts. Folks here on the forum are really great about doing what they can to help, but most of us won't offer guesswork as a replacement for effective troubleshooting by the owner.

Your problem could be the fuse, could be somewhere in the wiring, in the steering column, or the horns themselves. Check the easiest parts of the circuit first: Is the fuse blown? Is there voltage at the horns when you press the horn button? And so on. I would go into the steering column ONLY if everything else in the horn circuit checks out OK.
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