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Brake pad installation

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Old Oct 11, 2011 | 11:11 AM
  #1  
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Default Brake pad installation

Hi all,
I'm installing new calipers, rotors, and pads on a '77 Corvette. Calipers and rotors went on no problem but I am having trouble getting the pads in. The pistons are spring loaded and do not stay retracted when I push them back into the caliper. There is no room to get anything in to hold them in while inserting the pads. Is there a special tool for this? Also it seems like the springs have enough force to cause the brakes to drag once I get everything together, is that typical? Does this all sound right? The calipers are rebuilds and came from Autozone.
Thanks,
Jim
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Old Oct 11, 2011 | 11:13 AM
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You need this tool or put the pads in before mounting the caliper using a socket or something to keep the pistons depressed.

http://www.ecklerscorvette.com/corve...1965-1982.html
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Old Oct 11, 2011 | 11:20 AM
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Insert a socket or lump of wood slightly wider than the rotor between the pads then push the caliper into place.
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Old Oct 11, 2011 | 11:46 AM
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Thought about cutting some wood wedges but they would be a pain to fish out of the inboard side once they got pushed out of the way. For 8 bucks I'll get that tool.
Thanks!
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Old Oct 11, 2011 | 12:58 PM
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There is no inboard/outboard side. The pads are placed in the uninstalled caliper. The pistons are pressed in and you place 1 socket or 1 piece of wood between the pads to hold the pistons in. You slowly slide the whole assembly over the rotor and the socket or wood is pushed out by the rotor.
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Old Oct 11, 2011 | 01:29 PM
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that is why i leave the springs out. now I'm sure everybody on the forum will tell me why that's wrong etc.............
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Old Oct 11, 2011 | 01:36 PM
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Originally Posted by 7t9l82
that is why i leave the springs out. now I'm sure everybody on the forum will tell me why that's wrong etc.............
Corvette disc brakes are designed to have the pads in contact with the rotors at all times. They should never retract.

If it were me, I would put the springs back in.

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Old Oct 11, 2011 | 02:15 PM
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Use the tool or do like me and Mike a small block of wood works great.Ron
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Old Oct 11, 2011 | 03:00 PM
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I have also used a large putty spatula to hold the pistons in while swapping pads. Worked fine for me.
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Old Oct 11, 2011 | 03:56 PM
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I use a piston retaining clip & do not remove the calipers. Fast.
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Old Oct 11, 2011 | 04:55 PM
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Originally Posted by SteveG75
I have also used a large putty spatula to hold the pistons in while swapping pads. Worked fine for me.
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Old Oct 11, 2011 | 06:23 PM
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Originally Posted by SteveG75
I have also used a large putty spatula to hold the pistons in while swapping pads. Worked fine for me.

This is the easy way to install pads with the caliper on using a wide blade putty knife.
Set the pad against the knife with the top just touching the handle.
slide the exposed bottom of the blade into the caliper and press back against the pistons.
Once you have the pistons depressed simply push the handle down further into the caliper and the pad goes too.
Quick and easy.
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Old Oct 11, 2011 | 07:30 PM
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I put the pads on then installed the caliper. My problem was the rotors, damn originals, had to drill the rivets out
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Old Oct 11, 2011 | 07:39 PM
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Originally Posted by themetalman03886
had to drill the rivets out
Why?
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Old Oct 11, 2011 | 08:29 PM
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Factory installed rotors were installed with rivets. Only way to get the rotors off was to drill the rivets out.
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Old Oct 11, 2011 | 08:31 PM
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I'm asking why you needed to take the rotors off to install new pads.
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Old Oct 11, 2011 | 08:56 PM
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Oh haha I replaced the rotors as well
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Old Oct 12, 2011 | 12:58 PM
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Originally Posted by Ganey
...I use a piston retaining clip & do not remove the calipers. Fast....

Using two is twice as fast.
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