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Old Jul 25, 2012 | 07:04 AM
  #1  
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Default Brake Issue

A few weeks ago I went to take the '71 for a cruise and realized my foot went to the floor and I was barely stopping. Checked the brake fluid levels and found the rear to be almost empty. In the garage, a puddle where the rear passenger side tire is.

Now, that caliper has been rebuilt, pads replaced on all the brakes. I had to remove the brake line on the front to replace the pads. Bleed them once with my wife's help, and again with a vacuum bleeder. Got in the car, pumped the brake pedal and it felt good. Start the car and all of a sudden it seemed like I had no brakes again.

Any ideas on what is going on?

Thanks,
Jay
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Old Jul 25, 2012 | 07:45 AM
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You still have air in the system, these cars can be hard to bleed.
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Old Jul 25, 2012 | 08:29 AM
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^ Yep

That and lip seals, from what others hear have said, do not work well when vacuum bleeder was used. The vacuum bleeder can pull in air from wheels you have already bleed.

When doing major work on the brakes I first gravity bleed and then pump the peddle bleed.
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Old Jul 25, 2012 | 08:30 AM
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Personally not a fan of vac-bleeders on the lip-style calipers. They can actually suck air into the caliper (the lip seals are made to flair out and prevent fluid from going by in the "out" direction, virtually no seal going the other way (air)

Chances are when the caliper leaked in the first place it may have emptied the master and there is air way up in the system somewhere.

Gravity bleed (I've never done but there are lots of threads on) or pressure bleed (I use a motive bleeder) the entire system (all 4 wheels) or have your wife help again and do lots of tries to make sure any air trapped high in the system gets all the way to a caliper.

My .02, actual mileage may vary, results not typical...
Mooser
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Old Jul 25, 2012 | 08:45 AM
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Do you think the MC fluild level got low enough to suck air? If so, you need to bench bleed it before going any further, otherwise you may never get a hard pedal.
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Old Jul 25, 2012 | 09:56 AM
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would using the vacuum pump to get the fluid started at the caliper be at least a good start?

I will switch to the 2 person method next.

Another question, the back caliper has 3 bleeder valves, one on the inner side and 2 on the outer side, do I have to bleed out of all 3, and in what order?

this is the vacuum system that I am currently borrowing:
Mityvac MV8000 Brake Bleeding Kit
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Old Jul 25, 2012 | 10:16 AM
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Originally Posted by EngineerJay

I will switch to the 2 person method next.

Another question, the back caliper has 3 bleeder valves, one on the inner side and 2 on the outer side, do I have to bleed out of all 3, and in what order?

in the rear you only bleed the bleed screws facing forward, that third one you don`t need to touch, it came from the factory (and if rebuilt by a competent rebuilder) would have come with a plug. If it was me I think I would have rebuilt all 4 calipers and certainly would have changed all 16 pistons.
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Old Jul 25, 2012 | 10:18 AM
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Originally Posted by Marlin
^ Yep

That and lip seals, from what others hear have said, do not work well when vacuum bleeder was used. The vacuum bleeder can pull in air from wheels you have already bleed.

When doing major work on the brakes I first gravity bleed and then pump the peddle bleed.
Thanks for the info. While I rarely use the vacumn bleeder, I didn't know this info. I have a Motive bleeder but actually now prefer the (old fashioned) 2 person bleed method.
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Old Aug 7, 2012 | 07:30 AM
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Just a small update, I have gone through bleeding the brakes with gravity and then the 2 person method just to be sure. Car off I have good brakes, peddle almost doesn't move.

But when I turn the car on its like the brakes are slow to respond. What I am curious is if the power brakes is the factor now. Before I did some caliper work the brakes were always slow, but now that I am started I want to get things right.

I was looking things over last night and noticed the vacuum line going to the power brakes is connected to a tee junction on the intake manifold just below the carburetor. The intake and carburetor are aftermarket installed by previous owner. I am not sure if these hoses got hooked up right. I will check the AIM tonight and the user manual for the carb, but just wondering if I am barking up the right tree.

Pic of the hoses:


Thanks,
Jay
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Old Aug 7, 2012 | 10:05 AM
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Sounds like a booster issue. If you're lucky, it's just the hose or check valve. You should get 1 - 3 powered pumps after you turn the engine off. Even after waiting a few minutes. You could test with a mighty vac too. I had similar symptoms on my 71 and could not pull any vacuum using the might vac. Bought a rebuilt one from O'Reillys and could get vacuum starting at about 10 pumps. After replacing the booster, the brakes are amazing! Bitch of a job though.
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Old Aug 15, 2012 | 07:12 AM
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Well, problem is solved for now. I hooked a vacuum gauge on the car and noticed that with nothing but the gauge it fluctuated from 5 to 14 on the gauge. After finding the vacuum diagnostic chart on wilcox corvette site I realized that I might have a misfire issue. Replaced all the spark plugs and wires, checked vacuum again, had a small fluctuation from 14-16, but not as severe and the brakes were much better. Not to mention the car actually sounding and responding better as well.

Thanks for all the advice on the brakes, turned out my car had more then just a brake problem in the end!
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Old Aug 15, 2012 | 12:54 PM
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Ok... so I got excited too fast, brakes are great now. went home on lunch, fuse to the radio fell out so i fixed it temporarily till winter when I plan to redo the wiring. Start the car a couple times to make sure it works. Get out and see a nice giant puddle of anti freeze on the ground...

open the hood and there is a big puddle on the intake on the front drivers side. With smaller puddles all the way back on the drivers side. Passenger side is clean. Will check total level of coolant when I get home tonight, pretty sure its going to be low...

Any ideas on where to start looking?

Thanks,
Jay
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Old Aug 15, 2012 | 01:13 PM
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Should start a new thread
But in the meantime, wipe everything down and check the hose to waterneck and waterneck to intake manifold joints. If it leaked there it will get blown back along the drivers side by the fan.

Start the car, let it come to temp so the thermostat opens and watch for your leak
Mooser
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