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78 Brake problems

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Old Aug 10, 2012 | 10:39 PM
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Default 78 Brake problems

Brake pedal on my 78 SA goes way down almost to the floor. It will stop the car but not sure it will lock tires or not. The power booster seems ok since pedal goes down about 1/2 in and then is rock hard with engine off. Have blocked off master cyclinder ports and have hard pedal at the top. Have bled brakes and checked for leaks but have none. Also not losing any fluid out of reservoir. What am I missing??

Lonzoo

Forgot that I have decent pedal in garage but as soon as I back it out the pedal goes down and brake lite comes on..pump it again and back to normal..next stop sign routine repeats again and again and.well you get my drift.

Last edited by lonzoo; Aug 12, 2012 at 09:55 AM.
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Old Aug 11, 2012 | 04:43 AM
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I would suspect the master cylinder. When was it last serviced? It may require rebuilding perhaps even sleeving.
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Old Aug 11, 2012 | 08:14 AM
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Originally Posted by lonzoo
Brake pedal on my 78 SA goes way down almost to the floor. It will stop the car but not sure it will lock tires or not. The power booster seems ok since pedal goes down about 1/2 in and then is rock hard with engine off. Have blocked off master cyclinder ports and have hard pedal at the top. Have bled brakes and checked for leaks but have none. Also not losing any fluid out of reservoir. What am I missing??

Lonzoo
Lonzoo

I could have written your post. I too am having the exact problem. I have asked the forum members here. The consensus is I still have air in the system.

What system did you use to bleed your brakes? Anything new? Did this just happen overnight?

I am still waiting to get my car back so I can take it to a professional to get it pressure bled.

I will be watching with great interest. I know some members will help you.
Good luck
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Old Aug 11, 2012 | 08:16 AM
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It seems like you still have air in the system. What bleeding method are you using?
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Old Aug 11, 2012 | 08:54 AM
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In the '78 I used to own I had a similar problem. In my case it turned out to be a bad caliper seal...it wasn't leaking fluid but instead was sucking in air. Once that was diagnosed and taken care of I had no more problem.
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Old Aug 11, 2012 | 10:19 AM
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CGC.. yes it started rather suddenly. I used the 2 person method of RP.RD.FP.FD..of course doing the inside bleeders first on the rears.

Thanks RR..did not know that could happen. How did you find out it was doing that with no leak present?

thanks for the response and I will keep u posted CGC and besure to let me know if u find the cure before me.
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Old Aug 11, 2012 | 10:05 PM
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Do a search on "rotor run out" - it'll help explain how they suck air.

Also consider o ring calipers.
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Old Aug 11, 2012 | 10:44 PM
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Recently replace 2 calipers and master cylinder. After bleeding MC first then all 4 corners I had no resistance. Bled system two more time and no pedal. Turns out I introduce air at the MC and each time I bled the system I only move the air a little further through the lines. Eventually I gravity bled the brakes I now have the best brakes since I have owned the car.
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Old Aug 12, 2012 | 09:14 AM
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Originally Posted by 77vetteluva
Recently replace 2 calipers and master cylinder. After bleeding MC first then all 4 corners I had no resistance. Bled system two more time and no pedal. Turns out I introduce air at the MC and each time I bled the system I only move the air a little further through the lines. Eventually I gravity bled the brakes I now have the best brakes since I have owned the car.
What were you doing wrong that introduced air at the M/C every time?
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Old Aug 12, 2012 | 10:20 AM
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Originally Posted by wptski
What were you doing wrong that introduced air at the M/C every time?
I don't think it was every time. Just when I replaced the master cylinder. At that point air was at the top of the lines and had to be pushed all of the way through the system. Since I started with the rear calipers that is probably the long way the air went.

The process was frustrating and I thought something else could have been wrong but luckily air was it.

Good Luck with yours
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Old Aug 12, 2012 | 11:54 AM
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Originally Posted by 77vetteluva
I don't think it was every time. Just when I replaced the master cylinder. At that point air was at the top of the lines and had to be pushed all of the way through the system. Since I started with the rear calipers that is probably the long way the air went.

The process was frustrating and I thought something else could have been wrong but luckily air was it.

Good Luck with yours
Getting ready to install a M/C on my '78 after bench bleeding. I ran across a video aabout installing a M/C where a guy used a large liquid hand pump to force the fluid in through each port. After installing, he loosened the lines, with the help of a assistant bled them at that point. I'm thinking about doing that since I'm power bleeding and the rest has been bled twice although I'll be doing that again.
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Old Aug 12, 2012 | 08:00 PM
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Think my fight is over. Today I put on new MC. Bled MC on bench then left fittings loose and with wife gently pushing pedal down let fluid run out before tightening fittings. Since bleeding 3 times with 2person method with no luck I bought a vacuum pump and decided to pump out all old fluid as i bled each caliper. The old fluid looked watery and had color of 10,000 mile motor oil. Have good pedal now.

thanks for all the help guys, Lonzoo
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Old Aug 12, 2012 | 08:26 PM
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[QUOTE=lonzoo;1581539683] Have blocked off master cyclinder ports and have hard pedal at the top.

lonzoo

Glad to hear you fixed your brakes.

This may seem like a silly question. Do you think it was the MC or rebleeding the brakes? The reason I ask is you had hard pedal with ports blocked.

If MC then I will buy another and try again.
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Old Aug 13, 2012 | 06:17 AM
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CGC

I really think the main problem was the nasty dirty fluid which had the MC really gooked up. I decided to go ahead and put new MC on after I saw how ugly it was inside after removing old fluid. When I went to my local Autozone they did not have a new one but had a rebuilt one for $17.99 so I took it. I am sure the bad fluid had bad effects on all the operational parts of the brake system. For 17.99 I would give the MC a shot.

Thanks, Lonzoo
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