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Starter misses about every 5 try

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Old Sep 10, 2012 | 01:24 PM
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Default Starter misses about every 5 try

Hello all,
I have a brand new Powermaster mini starter on a sbc. About every 5th start, the starter misses the flywheel and just spins out. It's one of the starters that allows for both teeth count on the flywheel. I used the bolts that came with the starter. Anyone else run into this issue? Do I need to shim it?
Thanks!
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Old Sep 10, 2012 | 01:45 PM
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Did you check the pinion clearance when you installed it?
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Old Sep 10, 2012 | 02:25 PM
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Originally Posted by MelWff
Did you check the pinion clearance when you installed it?
No I did not. I will do that and report back.
Thank you
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Old Sep 10, 2012 | 02:27 PM
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engines stop in the same place most of the time, therefore if the ring gear is worn it may not catch every time......inspect the ring gear for this issue
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Old Sep 11, 2012 | 08:10 PM
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OK guys,
Thanks for making me actually look at this. I snapped some pics and it seems that the Lakewood block plate is creating too much of a distance between the starter gear and the flywheel ring gear. I snapped some pics. Please chime in and let me know what you think. Again, this Powermaster mini starter. It seems like a really solid piece. No strange manufacturing defects. I used the bolts that came with it to install it. How do folks running a block plate overcome the extra clearance?
Thanks for looking!

This is from the side:


Another side shot:


This is from the bottom looking up:
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Old Sep 12, 2012 | 08:51 AM
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your starter bolts to the engine, so spacing on the bell housing should not be a factor. The ring gear is bolted to the flywheel, so the bell housing is not effected there. You need to look at the ring gear and see if gears are messed up. Then make sure the starter is aligned to the gears, then check for spacing from the block(which is where they sometimes need shims).
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Old Sep 12, 2012 | 10:25 AM
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Sounds like the starter isnt pushing that gear out enough every time (called the bendix?). Id look at the starter before anything else
When it extends properly it will either engage everytime or not at all
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Old Sep 12, 2012 | 12:13 PM
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Do you have an instruction sheet similar to this and did you check the clearance?

http://www.powermastermotorsports.co...werMAXshim.pdf
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Old Sep 12, 2012 | 02:29 PM
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Originally Posted by MelWff
Do you have an instruction sheet similar to this and did you check the clearance?

http://www.powermastermotorsports.co...werMAXshim.pdf
Thanks for all the responses everyone!

Melwff,
Yes,
After you asked me to check the clearance I found the box and the instructions. I also found two starter base shims and one circular shim. The circular shim is for not enough clearance which is not my issue. There is plenty of room between the engine side of the ring gear and the starter teeth. Definitely more than 1/16th of an inch. I'm going to try to add a base shim (the thin ones that go between the starter and the block) tonight and take it out for a drive and a few starts. I've never had any issue with any starter I've ever installed on ANY engine before. This includes old (real) Pontiacs, Buicks, SBC, Toyota, BMW, etc. I've just bolted them up and started driving. All this clearance checking is new to me.

Last edited by brando1118; Sep 12, 2012 at 02:35 PM.
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Old Sep 12, 2012 | 03:57 PM
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A-ha!!
I found a thread from VetteMOD.com where Lars chimes in with his own experience with mini-starters and shims. I have a manual 70.
This explains my problem perfectly. I hope I don't need more shims than what was provided in the box.

http://www.vettemod.com/forum/showthread.php?t=3604
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