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Headlight housing adjustment.

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Old Sep 11, 2012 | 02:09 PM
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Default Headlight housing adjustment.

Following on from my thread where I found I was missing the correct headlight pivot bolt and bushing, I have installed the new parts and am now wanting to adjust the headlight assemblies so they are flush with the surrounding bodywork.
I did a search and have looked at my AIM but it didnt really provide a one stop answer.

Looking to get the assemblies flush and then to adjust opening to stop a very noisy clunk on one light.

So, can anyone tell me in easy terms, the step by step procedure to get them flush and then adjust how they open/close correctly so as not causing excessive wear on parts and causing the clunk.

TIA.
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Old Sep 11, 2012 | 02:33 PM
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Originally Posted by jotto
Following on from my thread where I found I was missing the correct headlight pivot bolt and bushing, I have installed the new parts and am now wanting to adjust the headlight assemblies so they are flush with the surrounding bodywork.
I did a search and have looked at my AIM but it didnt really provide a one stop answer.

Looking to get the assemblies flush and then to adjust opening to stop a very noisy clunk on one light.

So, can anyone tell me in easy terms, the step by step procedure to get them flush and then adjust how they open/close correctly so as not causing excessive wear on parts and causing the clunk.

TIA.
Jotto... If you can hang in there a few days.. I did a video on the headlamp actuators and how to test them. In this video I pointed out the adjustment points. I've been working on this one pretty hard and it should be finished soon.

I can tell you this.. but seeing may be better than reading.
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Old Sep 11, 2012 | 02:47 PM
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i'm anxious to see this video for sure! Sure do appreciate all the time and effort you put into helping us!

Sully
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Old Sep 11, 2012 | 05:49 PM
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Originally Posted by Willcox Corvette
Jotto... If you can hang in there a few days.. I did a video on the headlamp actuators and how to test them. In this video I pointed out the adjustment points. I've been working on this one pretty hard and it should be finished soon.

I can tell you this.. but seeing may be better than reading.
Cheers Ernie! Happy to wait. Your videos are always very informative and as a picture is worth a 1000 words, a video must be worth....

Thanks.
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Old Sep 11, 2012 | 07:01 PM
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Can't wait until the vid is available. I just rebuilt my headlites on my 1979 and can't get to work even. I also have developed a vacumn leak. JAY
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Old Sep 11, 2012 | 08:35 PM
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Old Sep 11, 2012 | 08:52 PM
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OH!!!!!

Now the heat is on.. I've worked on it 3 hours tonight.. I'm sorry.. I didn't get it completed.. Listening to me talk for 3 hours is wearing me out..

18 minutes long.. needs a cut or two more..

Hopefully tomorrow at this time it will be ready... (fingers crossed)

Last edited by Willcox Corvette; Sep 11, 2012 at 08:56 PM.
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Old Sep 12, 2012 | 12:50 AM
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Old Sep 12, 2012 | 02:54 AM
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Originally Posted by Willcox Corvette
OH!!!!!

Now the heat is on.. I've worked on it 3 hours tonight.. I'm sorry.. I didn't get it completed.. Listening to me talk for 3 hours is wearing me out..

18 minutes long.. needs a cut or two more..

Hopefully tomorrow at this time it will be ready... (fingers crossed)
No pressure, lol. It will be well worth the wait.
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Old Sep 12, 2012 | 08:07 PM
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Count me in! My 80 is out for paint, and my painter called me, telling me I need to come over and adjust the driver's side door so it's flush with the surround. Needless to say,he would'nt paint until this was done. So, a paintstick, tie wrap and a pair of vise grips had to do until tomorrow when i get the car back Looking forward to the vid!
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Old Sep 12, 2012 | 09:09 PM
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Ok.. good news.. bad news sorta thing. I cut the adjustment help out of the headlamp vacuum video.. that is the bad news. The good news is this video is being uploaded for texting right now and should be online in about an hour. The other good news is that I didn't feel as if what was covered in the video was enough to help you so Kevin and I pulled the headlamp housing assembly back out today, fired up the camera and did a second video on adjustments to the headlamps...

I will try to have this up on Thursday if possible.


Corvette Headlamp Vacuum Diagnostic H…
September 12, 2012 10:27 PM
Failed (upload aborted)

Last edited by Willcox Corvette; Sep 13, 2012 at 02:21 PM.
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Old Sep 13, 2012 | 11:40 AM
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Originally Posted by Willcox Corvette
Ok.. good news.. bad news sorta thing. I cut the adjustment help out of the headlamp vacuum video.. that is the bad news. The good news is this video is being uploaded for texting right now and should be online in about an hour. The other good news is that I didn't feel as if what was covered in the video was enough to help you so Kevin and I pulled the headlamp housing assembly back out today, fired up the camera and did a second video on adjustments to the headlamps...

I will try to have this up on Thursday if possible.
As always Ernie, yourself and the crew have gone above and beyond to help us Vette enthusiast out. I salute you!

Your help, advice and generosity on the forum is truly appreciated.
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Old Sep 14, 2012 | 01:21 AM
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Jotto.. Thank you for the kind words.

To all those popcorn posters... The adjustment vid is next... I promise.

Ernie



Last edited by Willcox Corvette; Sep 14, 2012 at 06:59 AM.
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Old Sep 14, 2012 | 02:42 AM
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Originally Posted by Willcox Corvette
to all those popcorn posters... The adjustment vid is next... Soon.. I promise.

Ernie

lol!

Thanks Ernie, looking forward to it.
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Old Sep 14, 2012 | 02:26 PM
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Old Sep 14, 2012 | 03:00 PM
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awesome!

many thanks for the great video!

Sully
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Old Sep 14, 2012 | 04:33 PM
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Thanks Ernie!
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Old Sep 14, 2012 | 07:18 PM
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good deal.. I hope it helps you get it back together.
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Old Sep 15, 2012 | 03:45 PM
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Awsome Video a Great Help THANX JAY
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Old Sep 15, 2012 | 03:55 PM
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Very well done Ernie!
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