Steering Valve rebuild question
I disassembled the old valve and the bores look pretty good with the exception of 2 very minor scratches that runs the width of one of the bores. I can not seem to catch my fingernail in it, but I can see it. How pristine do these bores need to be? I can stiil see what looks to be a cross hathching pattern, but those small scratches worry me a little. Here are the pictures:
This one is the outer edge of the valve- points toward the outside of the car. The very outer section (where its a different color) is not a sealing surface

Here is a second picture looking down into the bores:

I doubt you can see the surface of the bores, but they do not look bad.
The thing that concerns me is that I removed that piiston through the wrong end. The instructions on the stainlees steel corvette brake site said to remove it from the inside pushing out but I did the opposite. They say you will screw the bore up, but aside from those two litle scratches I do not see any damage.
The valve was seeming a little but worked fine otherwise. What do the experts think?
Dan
1. First I would get some very fine wet or dry sandpaper or cropus cloth and just lightly polish the scratch that you can see. Clean the bore of any particles and reinstall the valve with a new block V seal.
2. Wet the bore and seal with power steering fluid and slide the valve over the scratch a couple times. Remove the valve and seal from the bore. Carefully wipe the seal lip and look at it under a magnifying glass. If you cannot detect any scratch on the seal tip, I would say that you are good to go. The actual useage of the block V seal will be more severe than your quick test. When you steer the car, the high pressure oil will press the lip against the seal bore a lot harder than your quick and dirty sliding test.
One last comment. When you disassembled the valve in the first place, was there power steering oil in the cavity right behind the stamped end cap? If it was originally dry of PS fluid, then I would say that the scratch wasn't hurting anything.
Jim
THANK YOU for responding. When you mention the area that the Vseal goes into are you referring to the area that is facing away from the ball stud- where you access the little nut to balance the valve or or is in on the side that attaches to the other part of the valve?
Also, Blairs suggested that I may not be getting enough pressure to the valve because the pressure valve in the pump is clogged. I have been reading up on how to remove it (1inch wrench after I remove the hose). I really do not want to remove the pump from the car and was hoping that its as simple as getting the valve out, checking for burrs, cleaning it (I assume brake cleaner is ok) and replacing it?
Is it really that simple??
Again, thanks,
Dan
1. First I would get some very fine wet or dry sandpaper or cropus cloth and just lightly polish the scratch that you can see. Clean the bore of any particles and reinstall the valve with a new block V seal.
2. Wet the bore and seal with power steering fluid and slide the valve over the scratch a couple times. Remove the valve and seal from the bore. Carefully wipe the seal lip and look at it under a magnifying glass. If you cannot detect any scratch on the seal tip, I would say that you are good to go. The actual useage of the block V seal will be more severe than your quick test. When you steer the car, the high pressure oil will press the lip against the seal bore a lot harder than your quick and dirty sliding test.
One last comment. When you disassembled the valve in the first place, was there power steering oil in the cavity right behind the stamped end cap? If it was originally dry of PS fluid, then I would say that the scratch wasn't hurting anything.
Jim
Had I the extra 500 I would've went with the r&p.
A new block V seal should have a sealing edge that is quite sharp if you look at it with a magnifying glass. A seal that has been in use for years and years would have a rounded edge from wearing against the valve bore. A worn, rounded edge could seep fluid. When you removed the stamped end cap, you may have found some power steering fluid in that cavity.
BTW, I always recommend that you use genuine General Motors power steering fluid part number 89020661 or AC Delco 89021182. I really does work best with the Saginaw pump, hoses, and other components.
I do NOT recommend the Dexron-VI (Dex 6) that GM is touting as a universal power steering and automatic transmission fluid.
Jim
Had I the extra 500 I would've went with the r&p.
I reinstalled the control valve from Blairs and tried it again. The valve centered much faster but I still have no power steering. The only change I have made in the car since all this started is that darn control valve. Blairs said they would be glad to send me a vavle, but the valve has nothing to do with the pressure to the wheels (I am having a hard time following that but they have been at this longer than I have).
I will now rebuild my old one and try it to see if the power steering is restored.Geeze this is frustrating!
Dan
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