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power steering leak

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Old Jun 4, 2002 | 05:02 PM
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Default power steering leak

my power steering system leaks. i understand this is a common problem with early C3's. but what is the source? will a new hose kit fix the problem, or is a complete rebiult kit req'd? if the hoses are the common problem, why can they be just re-tightened? or do they leak from the fitting crimps?
-thanks :cheers:
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Old Jun 4, 2002 | 05:05 PM
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Default Re: power steering leak (Turbo-Jet)

Mine was leaking a bit......I put in Some Lucas Power Sterring stop leak and no problems for 2 months so far :cheers:
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Old Jun 4, 2002 | 05:12 PM
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Default Re: power steering leak (Turbo-Jet)

Cam, doing my '80 NOW as we speak-took a "computer break". Most common leak spots is the "ram shaft" that works back and forth in and out of the cylinder. Wears at shaft and/or seal at shaft wears and leaks. My '80 appears to be leaking at the other "most common" area, which is the end of the "power valve", which is under high pump pressure. Seal wears out/goes bad in it. I had a rebuilt one of these I never used, so am trying it now. When I removed the hoses from the power valve, they ended up twisting and breaking(hoses from power steering pump) at tubing nut-they were original and the steel tubing inside was just rusted to the tubing nut-tried to be as careful and even used alot of heat, soaked with penetrating fluid, just rusted too bad to be reuseable.


[Modified by Paul Borowski, 3:14 PM 6/4/2002]
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Old Jun 4, 2002 | 09:03 PM
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Default Re: power steering leak (Paul Borowski)

thanks paul. i cleaned away all the dirt and grease, and was able to see the back of the pump was wet from fluid. also, to the ram body was showing a bit of fluid; it could be coming from either the flare fittings or the ram seal. or just could be from the pump, and has run down the outside of the hoses andf collected on the lowest point.

where to get replacement parts? do i need a new ram and control body, or can i service and clean them up? i am familar with hydraulics and have access to machine shops and proper tools.


here are some pics: http://members.shaw.ca/cam.grant/temp/103-0399_IMG.JPG http://members.shaw.ca/cam.grant/temp/103-0397_IMG.JPG


[Modified by Turbo-Jet, 5:17 PM 6/4/2002]
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Old Jun 4, 2002 | 09:13 PM
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Default Re: power steering leak (Turbo-Jet)

I had leaks in all area's mentioned and still need to replace the pwr steering pump . Everything else was replaced so it is pretty dry on the bottom end now. As a matter of fact it is the only area that drops oil because I had already replaced the engine, tranny, rear end rebuilt. There is no place left to leak at this point in time.. Sometimes a good turn with a wrench will fix things. With all the mvt & vibes it can tend to work loose.
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Old Jun 4, 2002 | 10:50 PM
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Default Re: power steering leak (Turbo-Jet)


where to get replacement parts? do i need a new ram and control body, or can i service and clean them up? i am familar with hydraulics and have access to machine shops and proper tools.
Most major Corvette Parts Suppliers such as Zip, Dr. Rebuild, Corvette Central have either the parts OR usually rebuild kits too-not sure about if the ram needs redone. I believe the shaft end has to be cut-off and rewelded to be repaired from what I've heard. The power valve is supposed to be pretty simple to do, I guess. Will be doing the one I took off of my '80 an hour ago. Have to replace both low and high pressure hoses coming from the pump. Check too that "side screw" type clamp on the low pressure return line. Many times, partially due to their design, they want to create a "pinched" area of a hose, usually resulting in a leak. I'm changing my clamp there to a small worm gear type clamp, one that tightens evenly around the circumfrence of the hose. :yesnod:
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Old Jun 5, 2002 | 06:43 AM
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Default Re: power steering leak (Turbo-Jet)

Ditto to the poster who mentioned Lucas Power Steering additive,...sure did the trick on my '72,..hasn't leaked a drop in more than a month now. For $6 or so it might be worth a shot and save you some frustration and knuckle busting!!: chevy Save The Wave!!! :cheers:
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Old Jun 5, 2002 | 09:01 AM
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Default Re: power steering leak (Turbo-Jet)

Leaks can come from the high pressure hose off of the pump, the control valve, or the power steering rod. As others have suggested, clean the area well then start looking. The high pressure hose off of the pump often fails just because of the pressure, especialy when the hose is older. The control valve is often mentioned as leaking too.

Most of the catalogs have rebuild kits for all three components although the control valve can be a handful (I did mine last month). IMHO, adding stop leak or other wonder products is a band-aid. It only delays your repair because you aren't fixing the underlying problem.
Gary
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Old Jun 5, 2002 | 09:17 AM
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Default Re: power steering leak (Turbo-Jet)

To rebuild the valve and cylinder is realy not that hard. The rebuild kits from Zip were about $30.00 for both. The hoses were pricy @ $60. for the set. I just rebuilt both, changed hoses, and painted with por-15.
If you take your time, and lay out the parts in succession as you take them off... follow directions, you'll be amazed and what you can do!!! :cool: I would try rebuilding before I put up the big $$ for new stuff.
Good luck
Eddie
:cheers: :cheers: :cheers: :cheers:
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Old Jun 5, 2002 | 04:00 PM
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Default Re: power steering leak (Silvr77)

actually, i am looking forward to rebuilding the ram, valve and pump myself. i am wondering how complete these rebuild kits are? Zip for example, do they contain pretty much all the right components? in specific, what about the kit for the pump?

also, my Haynes manual (for once) looks to be a pretty good reference, and has nice pictures and instructions. is there any better sources?
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Old Jun 5, 2002 | 04:36 PM
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Default Re: power steering leak (Turbo-Jet)

Cam, I seem to remember there are 2 stories online about how to rebuild power steering components. Not sure if they are on Corvettefaq.com or maybe the Zip website. Maybe also a corvette fever article in the last 2 years. You should be able to find a step-by-step how-to with pics online. I will look around a bit.

It was quite difficult for me to indentify my p/s leak. I cleaned up the entire area with simple green and still could not tell where the leak was coming from because it was dripping off the lowest point. I suspected the hoses, but was not sure until I wrapped the hoses with strips of towel, then wrapped the towels with aluminum foil!! With this setup it became very obvious one of the hoses had a split in it. I know it's a lot of fun to take everything apart and rebuild, but sometimes that isn't necessary. MJ
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Old Jun 5, 2002 | 04:44 PM
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Default Re: power steering leak (MNJack)

Here is one:
http://www.corvettemagazine.com/2000...ng/steerp1.asp


There are many articles on http://www.corvettefaq.com
Looks like the Zip article on p/s rebuild is gone. MJ


[Modified by MNJack, 3:50 PM 6/5/2002]
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Old Jun 6, 2002 | 06:06 AM
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Default Re: power steering leak (MNJack)

hey cool! thanks
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