Air ducts under the dash
I NEED HELP

I have started to remove the air distribution assembly on my 72 with ac. I´m planning to rebuild it becaue it leeks in heat when it should be closed.
I have removed the glove box, upper centre air outlet and the centre inner outlet that goes up to that one, centre instrument cluster, the air duct that goes to the right under the glove box, the radio is out. Everything is loose but i can´t get out the duct,s that is located behind the radio and goes from one side to the other. They are loose but i can´t get them out.
Please anyone. HELP!
Nick
Thank you for your quick replays.
Maby i haven´t been able to explain what i really mean, sorry for that because my english is not always what i wish.
Thanks to the fine drawing from Wilcox i now can se that the proper name is Center Outlet Duct. It must be so because it´s located between the instrument cluster and the core box itself and in hight it is located just behind the instrument.
It´s loose but i can´t get out. I assume that it should be neccesary to get it out to be able to take out the air distribution assembly or maby it´s called "Heater Core Box", where the heater core is located. I also assume that it should be possibly to slide it to the right to get it out.
I have tried to twist it and pull but i must have missed something even if it´s loose. I´m afraid that i might brake something behind there if i continue with more force.
I really do not want to dissmantle so very much more under the dash, then i think i will give up. Even if i really don´t want to.
Thanks again, looking forward to read more from your wisdom.


Thank you for your quick replays.
Maby i haven´t been able to explain what i really mean, sorry for that because my english is not always what i wish.
Thanks to the fine drawing from Wilcox i now can se that the proper name is Center Outlet Duct. It must be so because it´s located between the instrument cluster and the core box itself and in hight it is located just behind the instrument.
It´s loose but i can´t get out. I assume that it should be neccesary to get it out to be able to take out the air distribution assembly or maby it´s called "Heater Core Box", where the heater core is located. I also assume that it should be possibly to slide it to the right to get it out.
I have tried to twist it and pull but i must have missed something even if it´s loose. I´m afraid that i might brake something behind there if i continue with more force.
I really do not want to dissmantle so very much more under the dash, then i think i will give up. Even if i really don´t want to.
Thanks again, looking forward to read more from your wisdom.
Hallo again.
Hopefully you can se a picture above that shows the duct that i´m talking about. I´m holding my hand on it.
As i earlier said it´s loose but i can´t get it out.
As i understand it i must get this out to get access to the heater core and to be able to get it out.
Yes i have those to screws loose, i have the wiper switch plate removed.
Hopefully i have succeded to get the picture on place.
If not so you can look at the picture with web adress below.
There you can se the duct that i´m talking about.
It´s the big one in the middle.
As i have said before my questions are these.
Question number one, how do i get it out without dissmantle moore than i already have or is it impossible to get it out without removing the top of the dash

I must say that it looks impossible. Or is it not neccessary?
Question number two, should i just remove the screws that hold the heater core itself and slide it to the right behind this one and disconnect vacuum wiring and so on when i can reach it.
Is this possible with all the vacuum and so on connected to the AC/heater control, is it really possble to get it so far to the right to be able to disconnect them?
If i must remove the dash, the interior between the chairs and maby som more i give up.
But i´m still possitiv about it so thanks in behalf for your answers

http://i103.photobucket.com/albums/m...project064.jpg
The Best of Corvette for Corvette Enthusiasts
(And your English is just fine!)

Last edited by Paul L; Dec 16, 2012 at 04:01 PM.
Thank you for the answer paul 74.
The picture i showed is not on my car, it was just ment to show the duct i was mening.
I have that screw loose.
It seems to me that you have taken out the heater box with the big duct in front of it still on place, it´s that correct?
I really do think so when i look at your pictures.
If so can you then please explain for me how you did when you disconnected the vacuum hoses?
Was it possible to do that efter you had slided the heater box to the right, is the vacuum hoses that long so it´s possible to move the heater box so long with them still connected?
Or did you disconnect them first before you started to move it to the right?
If you did that first, from where did you reach them?
Late now here in Sweden (23.45).
Thanks so long.
By, by

Yes, all the vacuum hoses have to come off. One pic shows them labelled with green tape.
The large center duct is simply moved back. I don't recall moving the core assembly to the right although I did a lot of wiggling initially. The trick seemed to be pulling the top a bit out (remember that firewall stud) and then pulling it upwards. This allows the core spouts to clear the channel to the bottom of the car. If you don't pull up the spouts will get jammed in that channel.

Last edited by Paul L; Dec 17, 2012 at 08:25 AM.
The picture how to do this is getting clearer and clearer for me and that is because of all your excelent help!!!!
However i have som more questions. Please have patience with me.
I´m afraid to broke something you see. And of course i want to get it together again so it works properly.
Paul, first question.
It seems to me that it`s missing a part on your heater box?
Shouldn´t it be a small part in the thinner end. A part that have a vacuum actuator on it?
If so, did you then take that away from the rest before or after you took it out from the car. And then how?
Second question.
How did you disconnect the vacuum houses, i mean from where and how did you reach it with your hands?
Robert.
Thank you for the answer.
Soun s tricky but possible to do.
The picture how to do this is getting clearer and clearer for me and that is because of all your excelent help!!!!
However i have som more questions. Please have patience with me.
I´m afraid to broke something you see. And of course i want to get it together again so it works properly.
Paul, first question.
It seems to me that it`s missing a part on your heater box?
Shouldn´t it be a small part in the thinner end. A part that have a vacuum actuator on it?
If so, did you then take that away from the rest before or after you took it out from the car. And then how?
Second question.
How did you disconnect the vacuum houses, i mean from where and how did you reach it with your hands?
Robert.
Thank you for the answer.
Soun s tricky but possible to do.
Paul, you are very helpful and i must say that you have the patience like an angel.
This is what i meant with the "missing" part.
http://www.ebay.com/itm/Corvette-Ori...sories&vxp=mtr
It now looks obviece to me that you have this part remaining in the car after that you have removed the other core house.
This far i have removed everything except the rubberhouses (drain it first ofcourse) in the engine compartment, the screws that hold the core hose, vacuum houses, heat adjusting cable.
I´m verry sorry to say but it,s all my fault that you didn´t understand me.
After looked at your pictures and some moore it´s obvius that you are absolute correct and i´m confused.
SORRY for that!!!
When i have got it out do you then recommend me to change something else just to avoid to open up this side under the dash again?
Vacuum houses, actuators or something else???
Regards Anders from Sweden.
Paul, you are very helpful and i must say that you have the patience like an angel.
This is what i meant with the "missing" part.
http://www.ebay.com/itm/Corvette-Ori...sories&vxp=mtr
It now looks obviece to me that you have this part remaining in the car after that you have removed the other core house.
This far i have removed everything except the rubberhouses (drain it first ofcourse) in the engine compartment, the screws that hold the core hose, vacuum houses, heat adjusting cable.
I´m verry sorry to say but it,s all my fault that you didn´t understand me.
After looked at your pictures and some moore it´s obvius that you are absolute correct and i´m confused.
SORRY for that!!!
When i have got it out do you then recommend me to change something else just to avoid to open up this side under the dash again?
Vacuum houses, actuators or something else???
Regards Anders from Sweden.






See number 8



