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Driveshaft wall thickness?

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Old Jan 4, 2013 | 11:51 PM
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Default Driveshaft wall thickness?

Kicking around putting in an aluminum driveshaft if it makes sense. My concern is finding one that is up to snuff. First I'm trying to figure out the strength of the stock driveshaft (as it's been stone reliable), but I don't know the wall thickess. Once I know that I was just going to do some boring calculations to figure out what it takes to make a somewhat equivalent aluminum driveshaft (diameter and wall thickness). Once I know that I can then make some additional calculations to figure out the weight difference, and if that difference justifies the expense.

So, anyone know what size tubing was used in (early) C3 driveshafts?

Thanks,
Mike
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Old Jan 5, 2013 | 01:38 AM
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http://www.google.com/aclk?sa=l&ai=C...num+driveshaft
hope this helps
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Old Jan 6, 2013 | 09:58 PM
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Originally Posted by oldalaskaman
I appreciate it.

I'm not quite sure of what to make of their site. It mentions a replacement for two piece driveshafts for Corvettes, and lists a weight of 16# for the new driveshaft (my stock setup is about 10 1/2#).
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Old Jan 6, 2013 | 10:21 PM
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prefer a steel over the aluminum any day
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Old Jan 6, 2013 | 10:35 PM
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I asked this question before - here and on another the NCRS site when I ran into an issue with my stock driveshaft. If I recall correctly the answers I was given, the consensus was that they believed the stock or OEM wall thickness would not have been over .083 DOM.
I had done non-destructive testing on mine to try and come up with a thickness and it consistently showed .185 HOWEVER I never trusted that figure as the stock driveshaft is 2.25 inch in dia. and so the sensor I was using did not have full contact over the outside curvature of the pipe. In the end I chose to go with a 2.5 inch dia. driveshaft made out of .095 steel to provide the extra strength I was looking for.
I hope this helps somewhat.
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Old Jan 7, 2013 | 10:35 AM
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Originally Posted by C2C3PO
I asked this question before - here and on another the NCRS site when I ran into an issue with my stock driveshaft. If I recall correctly the answers I was given, the consensus was that they believed the stock or OEM wall thickness would not have been over .083 DOM.
I had done non-destructive testing on mine to try and come up with a thickness and it consistently showed .185 HOWEVER I never trusted that figure as the stock driveshaft is 2.25 inch in dia. and so the sensor I was using did not have full contact over the outside curvature of the pipe. In the end I chose to go with a 2.5 inch dia. driveshaft made out of .095 steel to provide the extra strength I was looking for.
I hope this helps somewhat.
I appreciate the information. I can use the .083 number for now to do a few calculations.
I'm interested in the n-d testing you did. Send me a PM sometime with a few more details.
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Old Jan 7, 2013 | 09:56 PM
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Vette shafts are pretty short anyway and there isn't a lot of tunnel clearance for a big aluminum or carbon/fiber one. I had one made that is 2-3/4" and .134 wall with 1350 joints.

I'm sure the stockers aren't much over .083"...not even sure if they aren't .065" or so.

JIM
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Old Jan 8, 2013 | 12:36 AM
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Think about it. 29 1/2 inches long. Mine is done with 12 point caps 1330 ujoints and Chromoly tube. 427H did his with 1350's the weight is minimal. The big thing is having drive shaft cages in case it does break. With OD mine has exceeded 9000 rpm
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Old Jan 8, 2013 | 05:06 AM
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I'm not sure about the stock 2" driveshaft's wall thickness but, you're not gonna get an aluminum shaft in there.. Aluminum drive shafts are usually considerably larger in diameter to match the strength of a much smaller steel shaft.

I ended having a 2.5" diameter, .095" walled, chromoly shaft built with 1330 solid spicers. I have MAYBE 1/4 clearance on the passenger side of the tunnel.... So far its held up to 1.50 60's and lots of em..
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Old Jan 8, 2013 | 10:20 AM
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Originally Posted by gkull
Think about it. 29 1/2 inches long. Mine is done with 12 point caps 1330 ujoints and Chromoly tube. 427H did his with 1350's the weight is minimal. The big thing is having drive shaft cages in case it does break. With OD mine has exceeded 9000 rpm
Did you not read my first post?
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Old Jan 8, 2013 | 02:44 PM
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Originally Posted by ajrothm
I'm not sure about the stock 2" driveshaft's wall thickness but, you're not gonna get an aluminum shaft in there.. Aluminum drive shafts are usually considerably larger in diameter to match the strength of a much smaller steel shaft.

I ended having a 2.5" diameter, .095" walled, chromoly shaft built with 1330 solid spicers. I have MAYBE 1/4 clearance on the passenger side of the tunnel.... So far its held up to 1.50 60's and lots of em..
There's multiple C3 Tech members here who have posted that they have aluminum driveshafts in their C3s.

Again, once I've figured out the torque capability of the stock shaft I can figure out the wall thickness necessary to work with the aluminum shaft OD (that fits the tunnel) to get to a similar strength (but hopefully lighter) part.
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Old Jan 9, 2013 | 09:44 AM
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Originally Posted by 69427
Did you not read my first post?
Yes, I bought my 1330 and i don't remember the wall thickness. I was just saying that weight saving would be minimal. I can appreciate the engineering conversion of metal types and wall thickness

Last edited by gkull; Jan 9, 2013 at 09:48 AM.
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Old Jan 9, 2013 | 12:17 PM
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Originally Posted by gkull
Yes, I bought my 1330 and i don't remember the wall thickness. I was just saying that weight saving would be minimal. I can appreciate the engineering conversion of metal types and wall thickness
I'm aware of the small change in weight, but I've reached the point on this car that all the big (weight reduction) stuff has already been done.
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Old Jan 9, 2013 | 02:00 PM
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I don't about the wall thickness, but you can fit an aluminum driveshaft in the tunnel. I have one. It is 3" in diameter and does fit if you center it. I got it from VBP several years ago......I don't know if they still offer it, it was not listed in their catalog, but available if you asked. It weighed exactly 8 lbs. less than the stock shaft even with the larger diameter. Since this is rotating mass, the weight savings is like taking double weight from the rest of the car, and does provide a performance gain to the rear wheels. Every little bit helps. I installed it to save weight along with 3½" diameter carbon fiber half shafts (about 3 lbs. each less than stock shafts), and composite rear spring which weighs 35 lbs. less than the stock spring.
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